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2 | 2 609 006 763 | (17.1.13) Bosch Power Tools Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 6 English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16 Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26 Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Página 37 Português. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Página 48 Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pagina 58 Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pagina 69 Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 80 Svenska . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sida 89 Norsk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 98 Suomi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sivu 107 Ελληνικά. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Σελίδα 116 Türkçe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sayfa 127 OBJ_BUCH-1824-001.book Page 2 Thursday, January 17, 2013 10:33 AM
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2 609 006 763 | (17.1.13) Bosch Power Tools 4 | 4 PWS 750-115 PWS 700-115 PWS 730-115 PWS 75-115 PWS 700 PWS 750-125 PWS 780-125 PWS 7500 PWS 7800 PWS 850-115 PWS 850-125 PWS 7000 PWS 700-125 PWS 720-115 PWS 700-115 PWS 7-115 PWS 680-115 8 11 9 7 6 10 7 9 2 1 3 3 4 OBJ_BUCH-1824-001.book Page 4 Thursday, January 17, 2013 10:33 AM
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English | 17 Bosch Power Tools 2 609 006 763 | (17.1.13) When operating a power tool outdoors, use an exten- sioncord suitablefor outdooruse.Use ofa cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoid- able, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. Personal safety Stay alert, watch what you are doing and use common sensewhenoperatinga power tool.Do notuse apower toolwhileyouaretiredorundertheinfluenceofdrugs, alcohol or medication. A moment of inattention while op- erating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skidsafetyshoes,hardhat,orhearingprotectionused for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/orbatterypack,pickinguporcarryingthetool.Car- rying power tools with your finger on the switch or energis- ing power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ro- tating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewel- lery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust ex- traction and collection facilities, ensure these are con- nected and properly used. Use of dust collection can re- duce dust-related hazards. Power tool use and care Donotforcethepowertool.Usethecorrectpower tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or bind- ing of moving parts, breakage of parts and any other conditionthat may affectthe power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keepcuttingtoolssharpandclean.Properly maintained cuttingtoolswithsharpcuttingedgesarelesslikelytobind and are easier to control. Use the power tool, accessories and tool bits etc. in ac- cordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Service Haveyourpowertoolservicedbyaqualifiedrepairper- son using only identical replacement parts. This will en- sure that the safety of the power tool is maintained. Safety Warnings for Angle Grinder Safety Warnings common for Grinding, Sanding, Wire Brushing or Abrasive Cutting Off Operations This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warn- ings, instructions, illustrations and specifications pro- vided with this power tool. Failure to follow all instruc- tions listed below may result in electric shock, fire and/or serious injury. Operations such as polishing are not recommended to beperformedwiththispowertool.Operationsforwhich the power tool was not designed may create a hazard and cause personal injury. Do not use accessories which are not specifically de- signed and recommended by the tool manufacturer. Justbecausetheaccessorycanbeattachedtoyourpower tool, it does not assure safe operation. Theratedspeedoftheaccessorymustbeatleastequal to the maximum speed marked on the power tool. Ac- cessories running faster than their rated speed can break and fly apart. The outside diameter and the thickness of your acces- sory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not matchthemountinghardwareofthepowertoolwillrunout of balance, vibrate excessively and may cause loss of con- trol. Do not use a damaged accessory. Before each use in- spect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or in- stall an undamaged accessory. After inspecting and in- stallinganaccessory,positionyourselfandbystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one min- ute.Damagedaccessorieswillnormallybreakapartduring this test time. OBJ_BUCH-1824-001.book Page 17 Thursday, January 17, 2013 10:33 AM
18 | English 2 609 006 763 | (17.1.13) Bosch Power Tools Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing pro- tectors, gloves and workshop apron capable of stop- ping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris gen- erated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation.Prolongedexposuretohighintensitynoisemay cause hearing loss. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. Hold the power tool by insulated gripping surfaces on- ly, when performing an operation where the cutting ac- cessorymaycontacthidden wiring oritsowncord.Cut- ting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the op- erator an electric shock. Positionthe cord clearofthespinningaccessory.Ifyou lose control of the power tool, the cord may be cut or snagged and your hand or arm may be pulled into the spin- ning accessory. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may gr- ab the surface and pull the power tool out of your control. Donotrun the power toolwhilecarrying it atyourside. Accidentalcontactwiththespinningaccessorycouldsnag your clothing, pulling the accessory into your body. Regularlycleanthepowertool’sairvents.Themotor’sfan will drawthedustinsidethehousingandexcessiveaccumu- lation of powdered metal may cause electrical hazards. Do not operate the power tool near flammable materi- als. Sparks could ignite these materials. Do not use accessories that require liquid coolants. Us- ing water or other liquid coolants may result in electrocu- tion or shock. Kickback and related warnings Kickback is a sudden reaction to a pinched or snagged ro- tating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accesso- ry’s rotation at the point of the binding. Forexample,ifanabrasivewheelissnaggedorpinchedby the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on directionof the wheel’smovementatthepointof pinch- ing. Abrasive wheels may also break under these condi- tions. Kickback is the result of power tool misuse and/or incor- rect operating procedures or conditions and can be avoid- ed by taking proper precautions as given below. Maintainafirmgriponthepowertoolandpositionyour body and arm to allow you to resist kickback forces. Al- ways use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken. Never place your hand near the rotating accessory. Ac- cessory may kickback over your hand. Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Cor- ners,sharpedgesorbouncinghaveatendencytosnagthe rotating accessory and cause loss of control or kickback. Do not attach a saw chain woodcarving blade or toothedsawblade.Suchbladescreatefrequentkickback and loss of control. Safety warnings specific for Grinding and Abrasive Cutting-Off operations Use only wheel types that are recommended for your power tool and the specific guard designed for the se- lectedwheel. Wheelsforwhichthepowertoolwasnotde- signed cannot be adequately guarded and are unsafe. The grinding surface of the centre depressed wheels must be mounted below the plane of the guard lip. An improperlymountedwheelthatprojectsthroughtheplane of the guard lip cannot be adequately protected. The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken wheel frag- ments, accidental contact with wheel and sparks that could ignite clothing. Wheels must be used only for recommended applica- tions. For example: do not grind with the side of the cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding; side forces applied to these wheels may cause them to shatter. Always use undamaged wheel flanges that are of cor- rect size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possi- bilityof wheelbreakage.Flangesforcut-offwheelsmaybe different from grinding wheel flanges. Do not use worn down wheels from larger power tools. Wheels intended for larger power tools are not suitable for the higher speed of a smaller tool and may burst. Additional safety warnings specific for abrasive cutting off operations Do not “jam” the cut-off wheel or apply excessive pres- sure.Donotattempttomakeanexcessivedepthofcut. Overstressing thewheel increases the loading and suscep- tibility to twisting or bindingofthe wheelin thecut and the possibility of kickback or wheel breakage. 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English | 19 Bosch Power Tools 2 609 006 763 | (17.1.13) Do not position your body in line with and behind the ro- tating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propelthespinningwheelandthepowertooldirectlyatyou. When wheel is binding or when interrupting a cut for any reason, switch off thepower tool andhold the pow- er tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from thecutwhilethewheelisinmotionotherwisekickback may occur. Investigate and take corrective action to elimi- nate the cause of wheel binding. Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. Supportpanelsoranyoversizedworkpiecetominimize the risk of wheel pinching and kickback. Large work- pieces tend to sag under their own weight. Supports must beplacedundertheworkpiecenearthelineofcutandnear the edge of the workpiece on both sides of the wheel. Use extra caution when making a “pocket cut” into ex- isting walls or other blind areas. The protruding wheel maycutgasorwaterpipes,electricalwiringorobjectsthat can cause kickback. Safety warnings specific for sanding operations Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when select- ing sanding paper. Larger sanding paper extending be- yond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc, or kickback. Safety warnings specific for wire brushing operations Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin. Iftheuseofaguardisrecommendedforwirebrushing, do not allow any interference of the wire wheel or brush with the guard.Wire wheel or brush may expand in diameter due to work load and centrifugal forces. Additional safety warnings Wear safety goggles. Use suitable detectors to determine if utility lines are hiddenintheworkareaorcallthelocalutilitycompany for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explo- sion. Penetrating a water line causes property damage or may cause an electric shock. Release the On/Off switch and set it to the off position whenthepower supply is interrupted, e. g.,incase ofa powerfailure orwhenthe mains plug is pulled. This pre- vents uncontrolled restarting. Do not touch grinding and cutting discs before they have cooled down. The discs can become very hot while working. Secure the workpiece. A workpiece clamped with clamp- ing devices or in a vice is held more secure than by hand. Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an author- ised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains sock- et elsewhere. ProductssoldinAUSandNZonly: Usearesidual currentde- vice (RCD) with a rated residual current of 30 mA or less. Product Description and Specifica- tions Read all safety warnings and all instruc- tions. Failure to follow the warnings and in- structions may result in electric shock, fire and/or serious injury. Intended Use Themachineisintendedforcutting,roughingandbrushingof metal and stone materials without the use of water. Forcuttingwithbondedabrasives,aspecialcuttingguide(ac- cessory) must be used. When cutting in stone, provide for sufficient dust extraction. With approved sanding tools, the machine can be used for sanding with sanding discs. Product Features The numbering of the product features refers to the illustra- tion of the machine on the graphics page. 1 Release lever for protection guard 2 Spindle lock button 3 On/Off switch 4 Auxiliary handle (insulated gripping surface) 5 Grinder spindle 6 Protection guard for grinding 7 Mounting flange 8 Grinding wheel* 9 Clamping nut 10 Protection guard for cutting* 11 Cutting disc* 12 Hand guard* 13 Rubber sanding plate* 14 Sanding sheet* 15 Round nut* 16 Cup brush* OBJ_BUCH-1824-001.book Page 19 Thursday, January 17, 2013 10:33 AM
20 | English 2 609 006 763 | (17.1.13) Bosch Power Tools 17 Cutting guide with dust extraction protection guard * 18 Diamond cutting disc* 19 Handle (insulated gripping surface) 20 Securing device (only 3 603 CA2 0..) *Accessories shown or described are not part of the standard de- livery scope of the product. A complete overview of accessories can be found in our accessories program. Noise/Vibration Information Measured sound values determined according to EN 60745. PWS ... 680-115 700 7-115 700-115 7000 700-125 3 603 ... CA2 0.. CA2 0.. CA2 0.. CA2 0.. CA2 0.. CA2 0.. Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K= Wear hearing protection! dB(A) dB(A) dB 91 102 3 91 102 3 91 102 3 91 102 3 91 102 3 91 102 3 Vibration total values ah (tri- ax vector sum) and uncer- tainty K determined accord- ing to EN 60745: Surface grinding: ah K Disk sanding: ah K m/s2 m/s2 m/s2 m/s2 8.0 1.5 5.5 1.5 8.0 1.5 5.5 1.5 8.0 1.5 5.5 1.5 8.0 1.5 5.5 1.5 8.0 1.5 5.5 1.5 8.0 1.5 5.5 1.5 Measured sound values de- termined according to EN 60745. PWS ... 700-115 720-115 730-115 750-115 750-125 75-115 3 603 ... CA2 4 .. CA2 4 .. CA2 4 .. CA2 4 .. CA2 4 .. CA2 4.. Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K= Wear hearing protection! dB(A) dB(A) dB 93 104 3 93 104 3 93 104 3 93 104 3 92 103 3 93 104 3 Vibration total values ah (tri- ax vector sum) and uncer- tainty K determined accord- ing to EN 60745: Surface grinding: ah K Disk sanding: ah K m/s2 m/s2 m/s2 m/s2 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 Measured sound values determined according to EN 60745. PWS ... 780-125 7500 7800 850-115 850-125 3 603 ... CA2 7.. CA2 4.. CA2 7.. CA2 7.. CA2 7.. Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K= Wear hearing protection! dB(A) dB(A) dB 92 103 3 93 104 3 92 103 3 93 104 3 92 103 3 OBJ_BUCH-1824-001.book Page 20 Thursday, January 17, 2013 10:33 AM
English | 21 Bosch Power Tools 2 609 006 763 | (17.1.13) The vibrationemission levelgiveninthis informationsheethas beenmeasuredinaccordancewithastandardisedtestgivenin EN 60745 and may be usedtocompare one tool withanother. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main ap- plications of the tool. However if the tool is used for different applications,withdifferentaccessoriesorpoorlymaintained, the vibration emission may differ. This may significantly in- crease the exposure level over the total working period. An estimation of thelevelofexposuretovibrationshouldalso take into account the times when the tool is switched off or when it is running but not actually doing the job. This may sig- nificantly reduce the exposure level overthe total working pe- riod. Identify additional safety measures to protect the operator fromtheeffectsofvibrationsuchas:maintainthetoolandthe accessories, keep hands warm, organise work patterns. Technical Data Measured sound values determined according to EN 60745. PWS ... 780-125 7500 7800 850-115 850-125 3 603 ... CA2 7.. CA2 4.. CA2 7.. CA2 7.. CA2 7.. Vibration total values ah (tri- ax vector sum) and uncer- tainty K determined accord- ing to EN 60745: Surface grinding: ah K Disk sanding: ah K m/s2 m/s2 m/s2 m/s2 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 10.0 1.5 5.0 1.5 Angle Grinder PWS ... 680-115 700 7-115 700-115 7000 700-125 Article number 3 603 ... CA2 0.. CA2 0.. CA2 0.. CA2 0.. CA2 0.. CA2 0.. Rated power input W 701 701 701 701 701 701 Rated speed min-1 11000 11000 11000 11000 11000 11000 Grinding disc diameter, max. mm 115 115 115 115 115 125 Thread of grinder spindle M 14 M 14 M 14 M 14 M 14 M 14 Thread length (max.) of grinder spindle mm 21 21 21 21 21 21 Weight according to EPTA-Procedure 01/2003 with standard- auxiliary handle kg 1.7 1.7 1.7 1.7 1.7 1.7 Protection class /II /II /II /II /II /II The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary. Angle Grinder PWS ... 700-115 720-115 730-115 750-115 750-125 75-115 7500 Article number 3 603 ... CA2 4 .. CA2 4 .. CA2 4 .. CA2 4 .. CA2 4 .. CA2 4.. CA2 4.. Rated power input W 701 720 730 750 750 750 750 Rated speed min-1 12000 12000 12000 12000 12000 12000 12000 Grinding disc diameter, max. mm 115 115 115 115 125 115 125 Thread of grinder spindle M 14 M 14 M 14 M 14 M 14 M 14 M 14 Thread length (max.) of grinder spindle mm 21 21 21 21 21 21 21 Weight according to EPTA-Procedure 01/2003 with standard- auxiliary handle kg 1.8 1.8 1.8 1.8 1.8 1.8 1.8 Protection class /II /II /II /II /II /II /II The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary. OBJ_BUCH-1824-001.book Page 21 Thursday, January 17, 2013 10:33 AM
22 | English 2 609 006 763 | (17.1.13) Bosch Power Tools Declaration of Conformity We declare under our sole responsibility that the product de- scribed under “Technical Data” is in conformity with the fol- lowing standards or standardization documents: EN 60745 according to the provisions of the directives 2011/65/EU, 2004/108/EC, 2006/42/EC. Technical file (2006/42/EC) at: Robert Bosch GmbH, PT/ETM9, D-70745 Leinfelden-Echterdingen Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen 04.12.2012 Assembly Mounting the Protective Devices Before any work on the machine itself, pull the mains plug. Note: After breakage of the grinding disc during operation or damagetotheholdingfixturesontheprotectionguard/power tool, the machine must promptly be sent to an after-sales ser- vice agent for maintenance for addresses, see section “After- sales Service and Application Service”. Protection Guard for Grinding Placetheprotectionguard6onto the spindle collar of the machine untiltheencodingkeysofthepro- tection guard agree with the spin- dle collar. Press and hold the re- lease lever 1 while doing this. Presstheprotectionguard6onto the spindle collar until the shoul- der of the protection guard is seated against the flange of the machine, and turn the protection guard until it can clearly be heard to engage. Adjust the position of the protec- tion guard 6 to the requirements of the work process. For this, press the release lever 1 up- ward and turntheprotection guard6 to the required position. Always adjust the protection guard 6 in such a manner that all 3 red cams of release lever 1 engage into the corresponding notches of the protection guard 6. Adjust the protection guard 6 in such a manner that sparking is prevented in the direction of the operator. The protection guard 6 may be turned only upon actua- tion of the release lever 1! Otherwise the power tool may not continue to be used under any circumstances and must be taken to an after-sales service agent. Note: The encoding keys on the protection guard 6 ensure that only a protection guard that fits the machine type can be mounted. Protection Guard for Cutting For cutting with bonded abrasives, always use the pro- tection guard for cutting 10. Provide for sufficient dust extraction when cutting stone. The protection guard for cutting 10 is mounted in the same manner as the protection guard for grinding 6. Angle Grinder PWS ... 780-125 7800 850-115 850-125 Article number 3 603 ... CA2 7.. CA2 7.. CA2 7.. CA2 7.. Rated power input W 780 780 850 850 Rated speed min-1 12000 12000 12000 12000 Grinding disc diameter, max. mm 125 125 115 125 Thread of grinder spindle M 14 M 14 M 14 M 14 Thread length (max.) of grinder spindle mm 21 21 21 21 Weight according to EPTA-Procedure 01/2003 with standard- auxiliary handle kg 1.8 1.8 1.8 1.8 Protection class /II /II /II /II The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary. Dr. Egbert Schneider Senior Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ETM9 OBJ_BUCH-1824-001.book Page 22 Thursday, January 17, 2013 10:33 AM
English | 23 Bosch Power Tools 2 609 006 763 | (17.1.13) Cutting Guide with Dust Extraction Protection Guard The cutting guide with dust extraction protection guard 17 is mounted in the same manner as the protection guard for grinding 6. Auxiliary Handle Operate your machine only with the auxiliary handle 4. Screwtheauxiliaryhandle4ontherightorleftofthemachine head depending on the working method. Hand Guard Foroperationswiththerubbersandingplate13orwith thecupbrush/wheelbrush/flapdisc,alwaysmountthe hand guard 12. The hand guard 12 is fastened with the auxiliary handle 4. Mounting the Grinding Tools Before any work on the machine itself, pull the mains plug. Do not touch grinding and cutting discs before they have cooled down. The discs can become very hot while working. Clean the grinder spindle 5 and all parts to be mounted. For clamping and loosening the grinding tools, lock the grind- er spindle with the spindle lock button 2. Actuate the spindle lock button only when the grinder spindle is at a standstill. Otherwise, the machine may be- come damaged. Grinding/Cutting Disc Pay attention to the dimensions of the grinding tools. The mounting hole diameter must fit the mounting flange without play. Do not use reducers or adapters. When using diamond cutting discs, pay attention that the di- rection-of-rotationarrowon the diamondcuttingdisc and the directionofrotationofthemachine(seedirection-of-rotation arrow on the machine head) agree. See graphics page for the mounting sequence. Tofastenthegrinding/cuttingdisc,screwontheclampingnut 9 and tighten with the two-hole spanner. After mounting the grinding tool and before switching on, check that the grinding tool is correctly mounted and that it can turn freely. Make sure that the grinding tool does not grazeagainst the protection guard or oth- er parts. Flap Disc For operations with the flap disc, always mount the hand guard 12. Rubber Sanding Plate For operations with the rubber sanding plate 13, al- ways mount the hand guard 12. See graphics page for the mounting sequence. Screw on the round nut 15 and tighten with the two-pin span- ner. Cup Brush/Disc Brush Foroperationswiththecupbrush/wheelbrush,always mount the hand guard 12. See graphics page for the mounting sequence. The cup brush/disc brush must be able to be screwed onto the grinder spindle until it rests firmly against the grinder spindle flange at the end of the grinder spindle threads. Tight- en the cup brush/disc brush with an open-end spanner. Approved Grinding Tools All grinding tools mentioned in these operating instructions can be used. The permissible speed [min-1 ] or the circumferential speed [m/s]ofthegrindingtoolsusedmustatleastmatchthevalues given in the table. Therefore, observe the permissible rotational/circumferen- tial speed on the label of the grinding tool. Rotating the Machine Head Only for power tools with the article number 3 603 CA2 0..: Before any work on the machine itself, pull the mains plug. The machine head can be turned by 180°. This allows you to set the On/Off switch to a more favourable handling position for special jobs, e. g., for left-handers. – Remove the screw at securing device 20 of release lever 1 (see Fig. A). – Completely unscrew the 4 screws (see Fig. B). Carefully turnthemachineheadto thenewpositionwithoutremov- ing it from the housing. Mount and tighten the 4 screws again. – Screw the securing device 20 of release lever 1 back onto the machine head (see Fig. C). Observe the instructions under “Mounting the Protective De- vices”. The protection guard may only be turned while actuat- ing the release lever 1. max. [mm] [mm] D b d [min-1 ] [m/s] 115 125 6 6 22.2 22.2 11000 11000 80 80 115 125 – – – – 11000 11000 80 80 75 30 M 14 11000 45 b d D D D b d OBJ_BUCH-1824-001.book Page 23 Thursday, January 17, 2013 10:33 AM
24 | English 2 609 006 763 | (17.1.13) Bosch Power Tools Dust/Chip Extraction Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treat- ment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. – As far as possible, use a dust extraction system suita- ble for the material. – Provide for good ventilation of the working place. – It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked. Prevent dust accumulation at the workplace. Dusts can easily ignite. Operation Starting Operation Observecorrectmains voltage!Thevoltage ofthepow- er source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V. When operating the machine with power from mobile genera- tors that do not have sufficient reserve capacity or are not equipped with suitable voltage control with starting current amplification, loss of performance or untypical behavior can occur upon switching on. Please observe the suitability of the power generator being used, particularly with regard to the mains voltage and fre- quency. Switching On and Off To start the power tool, push the On/Off switch 3 forwards. To lock the On/Off switch 3, press the On/Off switch 3 down at the front until it latches. To switch off the power tool, release the On/Off switch 3 or, if it is locked, brieflypush down the back of the On/Off switch 3 and then release it. To save energy, only switch the power tool on when using it. Check grinding tools before using. The grinding tool must be mounted properly and be able to move freely. Carryoutatestrunforatleastoneminutewithnoload. Do not use damaged, out-of-centre or vibrating grind- ing tools. Damaged grinding tools can burst and cause in- juries. Working Advice Exercise caution when cutting slots in structural walls; see Section “Information on Structures”. Clamp the workpiece if it does not remain stationary due to its own weight. Do not strain the machine so heavily that it comes to a standstill. After heavily straining the power tool, continue to run itatno-loadforseveralminutestocooldowntheacces- sory. Do not touch grinding and cutting discs before they have cooled down. The discs can become very hot while working. Do not use the power tool with a cut-off stand. Rough Grinding Never use a cutting disc for roughing. The best roughing results are achieved when setting the ma- chine at an angle of 30° to 40°. Move the machine back and forth with moderate pressure. In this manner, the workpiece will not become too hot, does not discolour and no grooves are formed. Flap Disc With the flap disc (accessory), curved surfaces and profiles can be worked. Flapdiscshave aconsiderablyhigherservicelife,lowernoise levels and lower sanding temperatures than conventional sanding sheets. Cutting Metal For cutting with bonded abrasives, always use the pro- tection guard for cutting 10. Whencutting, workwithmoderatefeed, adaptedtothemate- rial being cut. Do not exert pressure onto the cutting disc, tilt or oscillate the machine. Do not reduce the speed of running down cutting discs by ap- plying sideward pressure. The machine must al- ways work in an up- grinding motion. Other- wise, the danger exists of it being pushed un- controlled out of the cut. When cutting profiles andsquarebar,itisbest to start at the smallest cross section. Cutting Stone Provide for sufficient dust extraction when cutting stone. Wear a dust respirator. Themachinemaybeusedonlyfordrycutting/grinding. For cutting stone, it is best to use a diamond cutting disc. When using the cutting guide with dust extraction protection guard 17, the vacuum cleaner must be approved for vacuum- ing masonry dust. Suitable vacuum cleaners are available from Bosch. OBJ_BUCH-1824-001.book Page 24 Thursday, January 17, 2013 10:33 AM
English | 25 Bosch Power Tools 2 609 006 763 | (17.1.13) Switch on the machine and place the front part of the cutting guide on theworkpiece.Slide the machine with moderate feed, adapted to the ma- terial to be worked. For cutting expecially hard material, e. g., concrete with high pebble content, the diamond cutting disc can overheat and become damaged as a result. This is clearly indicated by cir- cular sparking, rotating with the diamond cutting disc. In this case, interrupt the cutting process and allow the dia- mond cutting disc to cool by running the machine for a short time at maximum speed with no load. Noticeable decreasing work progress and circular sparking are indications of a diamond cutting disc that has become dull. Briefly cutting into abrasive material (e. g. lime-sand brick) can resharpen the disc again. Information on Structures SlotsinstructuralwallsaresubjecttotheStandardDIN 1053 Part 1, or country-specific regulations. These regulations are to be observed under all circumstanc- es. Before beginning work, consult the responsible structural engineer, architect or the construction supervisor. Maintenance and Service Maintenance and Cleaning Before any work on the machine itself, pull the mains plug. For safe and proper working, always keep the machine and ventilation slots clean. In extreme conditions, always use dust extraction as far as possible. Blow out ventilation slots frequently and install a residual current device (RCD). When work- ing metals, conductive dust can settle in the interior of the powertool.Thetotalinsulationofthepowertoolcanbeim- paired. Please store and handle the accessory(-ies) carefully. If the replacement of the supply cord is necessary, this has to be done by Bosch or an authorized Bosch service agent in or- der to avoid a safety hazard. If the machine should fail despite the care taken in manufac- turingandtestingprocedures,repairshouldbecarriedoutby an after-sales service centre for Bosch power tools. Inallcorrespondenceandsparepartsorder,pleasealwaysin- clude the 10-digit article number given on the type plate of the machine. After-sales Service and Application Service Our after-sales service responds to your questions concern- ing maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can al- so be found under: www.bosch-pt.com Bosch’sapplicationserviceteam willgladlyanswerquestions concerning our products and their accessories. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: (0844) 7360109 Fax: (0844) 7360146 E-Mail: email@example.com Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: (01) 4666700 Fax: (01) 4666888 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au Republic of South Africa Customer service Hotline: (011) 6519600 Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: (011) 4939375 Fax: (011) 4930126 E-Mail: firstname.lastname@example.org OBJ_BUCH-1824-001.book Page 25 Thursday, January 17, 2013 10:33 AM
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