Bosch PSR 960 manual

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  • Brand: Bosch
  • Product: Screw Machine
  • Model/name: PSR 960
  • Filetype: PDF
  • Available languages: Dutch, English, German, French, Spanish, Italian, Swedish, Portuguese, Danish, Norwegian, Finnish, Czech, Turkish

Table of Contents

Page: 1
2 |
1 609 92A 06A | (26.3.13) Bosch Power Tools
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 4
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Página 19
Português. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Página 24
Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pagina 29
Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pagina 34
Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 39
Svenska . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sida 43
Norsk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 48
Suomi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sivu 52
Ελληνικά. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Σελίδα 56
Türkçe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sayfa 62
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Bosch Power Tools 1 609 92A 06A | (26.3.13)
PSR 960
PSR 1200
A B
4
3
2
5
5
11
1
5
6
9
8
7
10
9
9
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English | 9
Bosch Power Tools 1 609 92A 06A | (26.3.13)
Akkus/Batterien:
Ni-Cd: Nickel-Cadmium
Achtung: Diese Akkus enthalten Cadmium, ein hochgiftiges
Schwermetall.
Ni-MH: Nickel-Metallhydrid
Änderungen vorbehalten.
English
Safety Notes
General Power Tool Safety Warnings
Read all safety warnings and all in-
structions.Failuretofollowthewarnings
and instructions may result in electric shock, fire and/or seri-
ous injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated(corded) power toolorbattery-operated(cordless)
power tool.
Work area safety
 Keepworkareacleanandwelllit.Clutteredordarkareas
invite accidents.
 Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
 Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
 Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
 Avoidbodycontactwithearthedorgroundedsurfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
 Do not expose power tools to rain or wet conditions.
Waterenteringapowertoolwillincreasetheriskofelectric
shock.
 Do not abuse the cord. Neveruse the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges and moving parts.Damaged
or entangled cords increase the risk of electric shock.
 When operating a power tool outdoors, use an exten-
sioncord suitablefor outdooruse. Use ofa cord suitable
for outdoor use reduces the risk of electric shock.
 If operating a power tool in a damp location is unavoid-
able, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
Personal safety
 Stay alert, watch what you are doing and use common
sensewhenoperatinga power tool.Do notuse apower
toolwhileyouaretiredorundertheinfluenceofdrugs,
alcohol or medication. A moment of inattention while op-
erating power tools may result in serious personal injury.
 Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal inju-
ries.
 Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or en-
ergising power tools that have the switch on invites acci-
dents.
 Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a ro-
tating part of the power tool may result in personal injury.
 Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
 Dress properly. Do not wear loose clothing or jewel-
lery. Keep your hair, clothing and gloves away from
movingparts. Loose clothes, jewellery or long hair can be
caught in moving parts.
 If devices are provided for the connection of dust ex-
traction and collection facilities, ensure these are con-
nected and properly used. Use of dust collection can re-
duce dust-related hazards.
Power tool use and care
 Donotforcethepowertool.Usethecorrectpowertool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
 Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
 Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
 Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
 Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
conditionthat may affectthe power tool’s operation. If
WARNING
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1 609 92A 06A | (26.3.13) Bosch Power Tools
damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power
tools.
 Keepcuttingtoolssharpandclean.Properly maintained
cuttingtoolswithsharpcuttingedgesarelesslikelytobind
and are easier to control.
 Use the power tool, accessories and tool bits etc. in ac-
cordance with these instructions, taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
 Recharge only with the charger specified by the manu-
facturer. A charger that is suitable for one type of battery
pack may create a risk of fire when used with another bat-
tery pack.
 Use power tools only with specifically designated bat-
tery packs. Use of any other battery packs may create a
risk of injury and fire.
 When battery pack is not in use, keep it away from oth-
er metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects, that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
 Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally oc-
curs, flush with water. If liquid contacts eyes, addition-
ally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
Service
 Haveyourpowertoolservicedbyaqualifiedrepairper-
son using only identical replacement parts. This will en-
sure that the safety of the power tool is maintained.
Safety Warnings for Drills and Screwdriver
 Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory
or fastener may contact hidden wiring. Cutting accesso-
ry and fasteners contacting a “live” wire may make ex-
posed metal parts of the power tool “live” and could give
the operator an electric shock.
 Use auxiliary handle(s), if supplied with the tool. Loss
of control can cause personal injury.
 Use appropriate detectors to determine if utility lines
are hidden in the work area or call the local utility com-
pany for assistance. Contact with electric lines can lead
to fire and electric shock. Damaging a gas line can lead to
explosion. Penetrating a water line causes property dam-
age.
 Switchoffthepowertoolimmediatelywhenthetoolin-
sert jams. Be prepared for high reaction torque that
can cause kickback. The tool insert jams when:
— the power tool is subject to overload or
— it becomes wedged in the workpiece.
 Hold the machine with a firm grip. High reaction torque
can briefly occur while driving in and loosening screws.
 Secure the workpiece. A workpiece clamped with clamp-
ing devices or in a vice is held more secure than by hand.
 Always wait until the machine has come to a complete
stop before placing it down. The tool insert can jam and
lead to loss of control over the power tool.
 Do not open the battery. Danger of short-circuiting.
Protect the battery against heat, e. g., against
continuous intense sunlight, fire, water, and
moisture. Danger of explosion.
 Use only original Bosch batteries with the voltage list-
edonthenameplate ofyourpowertool.Whenusingoth-
er batteries, e.g. imitations, reconditioned batteries or
other brands, there is danger of injury as well as property
damage through exploding batteries.
Product Description and
Specifications
Read all safety warnings and all instruc-
tions. Failure to follow the warnings and in-
structions may result in electric shock, fire
and/or serious injury.
Intended Use
The machine is intended for driving in and loosening screws
as well as for drilling in wood, metal, ceramic and plastic.
Product Features
The numbering of the product features refers to the illustra-
tion of the machine on the graphics page.
1 Keyless chuck
2 Front sleeve
3 Rear sleeve
4 Torque presetting ring
5 Screwdriver bit*
6 Battery unlocking button
7 Battery pack
8 On/Off switch
9 Rotational direction switch
10 Handle (insulated gripping surface)
11 Universal bit holder*
*Accessories shown or described are not part of the standard de-
livery scope of the product. A complete overview of accessories
can be found in our accessories program.
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Bosch Power Tools 1 609 92A 06A | (26.3.13)
Technical Data
Noise/Vibration Information
Measured sound values determined according to EN 60745.
Typically the A-weighted sound pressure level of the product
is 70 dB(A). Uncertainty K=3 dB.
The noise level when working can exceed 80 dB(A).
Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K
determined according to EN 60745:
Drilling into metal: ah<2.5 m/s2
, K=1.5 m/s2
,
Screwdriving: ah<2.5 m/s2
, K=1.5 m/s2
.
The vibration emission level given in this information sheet
has been measured in accordance with a standardised test
given inEN60745 and maybe used to compare one toolwith
another. It may be used for a preliminary assessment of expo-
sure.
The declared vibration emission level represents the main ap-
plications of the tool. However if the tool is used for different
applications,withdifferentaccessoriesorpoorlymaintained,
the vibration emission may differ. This may significantly in-
crease the exposure level over the total working period.
An estimation of thelevelofexposure tovibrationshouldalso
take into account the times when the tool is switched off or
when it is running but not actually doing the job. This may sig-
nificantly reduce the exposure level overthe total working pe-
riod.
Identify additional safety measures to protect the operator
fromtheeffectsofvibrationsuchas:maintainthetoolandthe
accessories, keep hands warm, organise work patterns.
Declaration of Conformity
We declare under our sole responsibility that the product de-
scribed under “Technical Data” is in conformity with the fol-
lowing standards or standardization documents: EN 60745
according to the provisions of the directives 2011/65/EU,
2004/108/EC, 2006/42/EC.
Technical file (2006/42/EC) at:
Robert Bosch GmbH, Postfach 10 01 56,
D-70745 Leinfelden-Echterdingen
Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
11.10.2011
Assembly
Battery Charging
A battery that is new or has not been used for a longer period
does not develop its full capacity until after approx. 5 charg-
ing/discharging cycles.
To remove the battery 7 press the unlocking buttons 6 and
pull out the battery downwards. Do not exert any force.
The battery is equipped with a NTC temperature control
which allows charging only within a temperature range of be-
tween 0 °C and 45 °C. A long battery service life is achieved
in this manner.
A significantly reduced working period after charging indi-
cates that the battery is used and must be replaced.
Observe the notes for disposal.
Changing the Tool (see figure A)
 Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
Holdtherearsleeve3ofthekeylesschuck1tightandturnthe
front sleeve 2 in rotation direction , until the tool can be in-
serted. Insert the tool.
Firmly tighten the collar of the keyless chuck 1 by hand in ro-
tationdirectionuntilthelockingaction(“click”)isnolonger
heard. This automatically locks the chuck.
The locking is released again to remove the tool when the
front sleeve 2 is turned in the opposite direction.
Cordless Drill/Driver PSR 960 PSR 1200
Article number 0 603 944 6.. 0 603 944 5..
Rated voltage V= 9.6 12
No-load speed min-1
0–550 0–700
Maximum torque, hard screwdriving application according to ISO 5393 Nm 12 15
Max. drilling dia.
– Steel
– Wood
mm
mm
8
14
10
20
Max. screw dia. mm 6 8
Chuck clamping range mm 1 – 10 1 – 10
Drill spindle thread 3/8" 3/8"
Weight according to EPTA-Procedure 01/2003 kg 1.3 1.4
Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.
Dr. Egbert Schneider
Senior Vice President
Engineering
Helmut Heinzelmann
Head of Product Certification
PT/ETM9
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1 609 92A 06A | (26.3.13) Bosch Power Tools
Screwdriver Tools
When working with screwdriver bits 5, a universal bit holder
11 should always be used. Use only screwdriver bits that fit
the screw head.
Replacing the Drill Chuck
For machines without spindle lock, the drill chuck must be re-
placed through an authorized after-sales service agent for
Bosch power tools.
Thedrillchuckmustbetightenedwithatightening
torque of approx. 35–40 Nm.
Dust/Chip Extraction
 Dusts from materials such as lead-containing coatings,
some wood types, minerals and metal can be harmful to
one’s health. Touching or breathing-in the dusts can cause
allergic reactions and/or lead to respiratory infections of
the user or bystanders.
Certain dusts, such as oak or beech dust, are considered
as carcinogenic, especially in connection with wood-treat-
ment additives (chromate, wood preservative). Materials
containing asbestos may only be worked by specialists.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the
materials to be worked.
 Prevent dust accumulation at the workplace. Dusts can
easily ignite.
Operation
Starting Operation
Inserting the battery
 Use only original Bosch O-pack batteries with the volt-
age given on the type plate of your machine. The use of
other batteries can lead to injuries and danger of fire.
Set the rotational direction switch 9 to the centre position in
order to avoid unintentional starting. Insert the charged bat-
tery7intothehandlesothatitcanbefelt toengageand faces
flush against the handle.
Reversing the rotational direction (see figure B)
The rotational direction switch 9 is used to reverse the rota-
tional direction of the machine. However, this is not possible
with the On/Off switch 8 actuated.
Right Rotation: For drilling and driving in screws, push the
rotational direction switch 9 left to the stop.
Left Rotation: For loosening or unscrewing screws, push the
rotational direction switch 9 right to the stop.
Setting the torque
The required torque can be preselected in 5 steps with the
torquepreselectionring4.Withthecorrectsetting,theinsert
tool is stopped as soon as the screw is screwed flush into the
material or when the set torque is reached.
Select a higher setting when driving out screws, or set to the
symbol “Drilling”.
Switching On and Off
To save energy, only switch the power tool on when using it.
To start the machine, press the On/Off switch 8 and keep it
pressed.
To switch off the machine, release the On/Off switch 8.
Adjusting the Speed
The speed of the switched on power tool can be variably ad-
justed, depending on how far the On/Off switch 8 is pressed.
LightpressureontheOn/Offswitch8resultsinalowrotation-
alspeed.Furtherpressureontheswitchresultsinanincrease
in speed.
Run-on Brake
When the On/Off switch 8 is released, the chuck brakes to a
stop, thus preventing the run-on of the tool.
When driving in screws, wait until the screw is screwed in
flush with the material and then release the On/Off switch 8.
Bydoingso,theheadofthescrewdoesnotpenetrateintothe
material.
Working Advice
 Apply the power tool to the screw only when it is
switched off. Rotating tool inserts can slip off.
After longer periods of working at low speed, allow the ma-
chine to cool down by running it for approx. 3 minutes at max-
imum speed with no load.
For drilling in metal, use only perfectly sharpened HSS drill
bits (HSS=high-speed steel). The appropriate quality is guar-
anteed by the Bosch accessories program.
Beforescrewinglarger,longerscrewsintohardmaterials,itis
advisable to predrill a pilot hole with the core diameter of the
thread to approx. 2
/3 of the screw length.
Maintenance and Service
Maintenance and Cleaning
 Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
 For safe and proper working, always keep the machine
and ventilation slots clean.
If the machine should fail despite the care taken in manufac-
turingandtestingprocedures,repairshouldbecarriedoutby
an after-sales service centre for Bosch power tools.
Inallcorrespondenceandsparepartsorder,pleasealwaysin-
clude the 10-digit article number given on the type plate of
the machine.
After-sales Service and Application Service
Our after-sales service responds to your questions concern-
ing maintenance and repair of your product as well as spare
parts. Exploded views and information on spare parts can al-
so be found under:
www.bosch-pt.com
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English | 13
Bosch Power Tools 1 609 92A 06A | (26.3.13)
Bosch’sapplicationserviceteam willgladlyanswerquestions
concerning our products and their accessories.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: (0844) 7360109
Fax: (0844) 7360146
E-Mail: boschservicecentre@bosch.com
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
www.bosch.com.au
Republic of South Africa
Customer service
Hotline: (011) 6519600
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: (011) 4939375
Fax: (011) 4930126
E-Mail: bsctools@icon.co.za
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: (031) 7012120
Fax: (031) 7012446
E-Mail: bsc.dur@za.bosch.com
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: (021) 5512577
Fax: (021) 5513223
E-Mail: bsc@zsd.co.za
Bosch Headquarters
Midrand, Gauteng
Tel.: (011) 6519600
Fax: (011) 6519880
E-Mail: rbsa-hq.pts@za.bosch.com
Disposal
The machine, rechargeable batteries, accessories
and packaging should be sorted for environmental-
friendly recycling.
Do not dispose of power tools and batteries/rechargeable
batteries into household waste!
Only for EC countries:
According to the European Guideline
2012/19/EU, power tools that are no long-
er usable, and according to the European
Guideline 2006/66/EC, defective or used
battery packs/batteries, must be collected
separately and disposed of in an environ-
mentally correct manner.
Batteries no longer suitable for use can be directly
returned at:
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: (0844) 7360109
Fax: (0844) 7360146
E-Mail: boschservicecentre@bosch.com
Battery packs/batteries:
Ni-Cd: Nickel cadmium
Warning:Thesebatterypackscontaincadmium,ahighlytoxic
heavy metal.
Ni-MH: Nickel metal hydride
Subject to change without notice.
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1 609 92A 06A | (26.3.13) Bosch Power Tools
68 |
2 609 160 062
2 607 335 ...
2 608 572 080
AL 1419 DV
(7,2 – 14,4 V)
2 607 224 440 (EU)
2 607 224 442 (UK)
2 607 224 444 (AU)
AL 1404
(7,2 – 14,4 V)
2 607 225 ...
AL 1450 DV
(7,2 – 14,4 V)
2 607 224 702 (EU)
2 607 224 704 (UK)
2 607 224 706 (AU)
OBJ_BUCH-572-005.book Page 68 Tuesday, March 26, 2013 4:30 PM

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