Bosch PMF 180 E manual

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  • Brand: Bosch
  • Product: Angle grinder
  • Model/name: PMF 180 E
  • Filetype: PDF
  • Available languages: Dutch, English, German, French, Spanish, Italian, Swedish, Portuguese, Danish, Norwegian, Finnish, Czech, Turkish

Table of Contents

Page: 2
| 3
Bosch Power Tools 2 609 004 835 | (12.5.10)
1
2
3
4
6
5
6
7
PMF 180 E Multi
9
10
13
9
8
9
12
11
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Bosch Power Tools 2 609 004 835 | (12.5.10)
en
Safety Notes
General Power Tool Safety Warnings
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in elec-
tric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distrac-
tions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radia-
tors, ranges and refrigerators. There is
an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for out-
door use. Use of a cord suitable for out-
door use reduces the risk of electric shock.
f) If operating a power tool in a damp loca-
tion is unavoidable, use a residual current
device (RCD) protected supply. Use of an
RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a pow-
er tool. Do not use a power tool while you
are tired or under the influence of drugs,
alcohol or medication. A moment of inat-
tention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protec-
tion used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or bat-
tery pack, picking up or carrying the tool.
Carrying power tools with your finger on
the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench be-
fore turning the power tool on. A wrench
or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unex-
pected situations.
f) Dress properly. Do not wear loose cloth-
ing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can
be caught in moving parts.
g) If devices are provided for the connec-
tion of dust extraction and collection fa-
cilities, ensure these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
WARNING
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2 609 004 835 | (12.5.10) Bosch Power Tools
4) Power tool use and care
a) Do not force the power tool. Use the cor-
rect power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was de-
signed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjust-
ments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfa-
miliar with the power tool or these in-
structions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for mis-
alignment or binding of moving parts,
breakage of parts and any other condi-
tion that may affect the power tool’s op-
eration. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp
cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these in-
structions, taking into account the work-
ing conditions and the work to be per-
formed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qual-
ified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Safety Warnings for Multi-function
Tools
f Hold power tool by insulated gripping sur-
faces, when performing an operation where
the cutting accessory may contact hidden
wiring or its own cord. Cutting accessory
contacting a “live” wire may make exposed
metal parts of the power tool “live” and
could give the operator an electric shock.
f Use the machine only for dry sanding. Pene-
tration of water into the machine increases
the risk of an electric shock.
f Keep hands away from the sawing range.
Do not reach under the workpiece. Contact
with the saw blade can lead to injuries.
f Use suitable detectors to determine if utili-
ty lines are hidden in the work area or call
the local utility company for assistance.
Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can
lead to explosion. Penetrating a water line
causes property damage or may cause an
electric shock.
f When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
f Keep your workplace clean. Blends of mate-
rials are particularly dangerous. Dust from
light alloys can burn or explode.
f Never use the machine with a damaged
cable. Do not touch the damaged cable and
pull the mains plug when the cable is dam-
aged while working. Damaged cables in-
crease the risk of an electric shock.
f Wear protective gloves when changing
application tools/accessories. Application
tools/accessories become hot after pro-
longed usage.
f Do not scrape wetted materials (e. g. wall-
paper) or on moist surfaces. Penetration of
water into the machine increases the risk of
an electric shock.
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Bosch Power Tools 2 609 004 835 | (12.5.10)
f Do not treat the surface to be worked with
solvent-containing fluids. Materials being
warmed up by the scraping can cause toxic
vapours to develop.
f Exercise extreme caution when handling
the scraper. The accessory is very sharp;
danger of injury.
f Products sold in GB only: Your product is
fitted with an BS 1363/A approved electric
plug with internal fuse (ASTA approved to
BS 1362).
If the plug is not suitable for your socket out-
lets, it should be cut off and an appropriate
plug fitted in its place by an authorised cus-
tomer service agent. The replacement plug
should have the same fuse rating as the origi-
nal plug.
The severed plug must be disposed of to
avoid a possible shock hazard and should nev-
er be inserted into a mains socket elsewhere.
Products sold in AUS and NZ only: Use a
residual current device (RCD) with a rated
residual current of 30 mA or less.
Functional Description
Read all safety warnings and all
instructions. Failure to follow the
warnings and instructions may re-
sult in electric shock, fire and/or
serious injury.
Intended Use
The machine is intended for sawing and cutting
wooden materials, plastic, gypsum, non-ferrous
metals and fastening elements (e.g., unhard-
ened nails, staples). It is also suitable for work-
ing soft wall tiles, as well as for dry sanding and
scraping of small surfaces. It is especially suita-
ble for working close to edges and for flush cut-
ting. Operate the power tool exclusively with
Bosch accessories.
Product Features
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
1 On/Off switch
2 Thumbwheel for orbit frequency preselection
3 Vacuum connection
4 Vacuum hose*
5 Handle (insulated gripping surface)
6 Venting slots
7 Tool holder
8 Plunge saw blade
9 Clamping bolt with washer
10 Allen key
11 Sanding plate
12 Sanding sheet
13 Segment saw blade
*Accessories shown or described are not part of the
standard delivery scope of the product. A complete
overview of accessories can be found in our acces-
sories program.
Technical Data
Multi-function tool PMF 180 E
Article number 3 603 A00 0..
Preselection of orbital
stroke rate z
Rated power input W 180
Output power W 74
No-load speed n0 min-1
15000–21000
Oscillation angle,
left/right ° 1.4
Weight according
to EPTA-Procedure
01/2003 kg 1.2
Protection class /II
The values given are valid for nominal voltages [U] of
230/240 V. For lower voltage and models for specific
countries, these values can vary.
Please observe the article number on the type plate
of your machine. The trade names of the individual
machines may vary.
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2 609 004 835 | (12.5.10) Bosch Power Tools
Noise/Vibration Information
Measured sound values determined according
to EN 60745.
Typically the A-weighted noise levels of the prod-
uct are: Sound pressure level 85 dB(A); Sound
power level 96 dB(A). Uncertainty K<1.5 dB.
Wear hearing protection!
Vibration total values (triax vector sum) deter-
mined according to EN 60745:
Sanding: Vibration emission value ah=6.4 m/s2
,
uncertainty K<2.0 m/s2
Cutting with plunge cut saw blade: Vibration
emission value ah=9.9 m/s2
, uncertainty
K<1.5 m/s2
Cutting with segmential saw blade: Vibration
emission value ah=5.0 m/s2
, uncertainty
K<1.5 m/s2
Scraping: Vibration emission value
ah=11.4 m/s2
, uncertainty K=2.2 m/s2
.
The vibration emission level given in this informa-
tion sheet has been measured in accordance with
a standardised test given in EN 60745 and may be
used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
The declared vibration emission level represents
the main applications of the tool. However if the
tool is used for different applications, with differ-
ent accessories or poorly maintained, the vibra-
tion emission may differ. This may significantly in-
crease the exposure level over the total working
period.
An estimation of the level of exposure to vibra-
tion should also take into account the times
when the tool is switched off or when it is run-
ning but not actually doing the job. This may
significantly reduce the exposure level over the
total working period.
Identify additional safety measures to protect
the operator from the effects of vibration such
as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.
Declaration of Conformity
We declare under our sole responsibility that
the product described under “Technical Data” is
in conformity with the following standards or
standardization documents: EN 60745 accord-
ing to the provisions of the directives
2004/108/EC, 2006/42/EC.
Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Leinfelden, 18.03.2010
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
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Bosch Power Tools 2 609 004 835 | (12.5.10)
Assembly
Changing the Tool
f Before any work on the machine itself, pull
the mains plug.
f Wear protective gloves when changing appli-
cation tools/accessories. Contact with the ap-
plication tool/accessoriy can lead to injuries.
Selecting the Application Tool/Accessory
The following table shows examples for application tools. Further application tools can be found in
the extensive Bosch accessories program.
Accessory Material Application
BIM segment
saw blade
Wooden materials,
plastic, non-ferrous
metals
Separating and plunge cuts; also for sawing
close to edges, in corners and hard to reach
areas;
Example: shortening already installed bottom
rails or door hinges, plunge cuts for adjusting
floor panels
Base plate
for sanding,
series Delta
93 mm
Depends on sand-
ing sheet
Sanding surfaces close to edges, in corners
or hard to reach areas;
Depending on the sanding sheet for, e.g.,
sanding wood, paint, varnish, stone
HCS plunge
cut saw blade,
wood
Wooden materials,
soft plastics
Separating and deep plunge cuts; also for
sawing close to edges, in corners and hard to
reach areas;
Example: narrow plunge cut in solid wood for
installing a ventilation grid
HCS plunge
cut saw
blades, wood
Wooden materials,
soft plastics
Smaller separating and plunge cuts;
Example: Cut-outs in furniture for cable con-
nections
BIM plunge
cut saw
blades, metal
Metal (e.g. unhard-
ened nails, screws,
smaller profiles),
non-ferrous metals
Smaller separating and plunge cuts;
Example: Shortening narrow profiles, cutting
fastening elements such as staples
HM-Riff seg-
ment saw
blade
Grouting joints, soft
wall tiles, glass-fi-
bre reinforces plas-
tic and other abra-
sive materials
Cutting and separating close to edges, in cor-
ners or hard to reach areas;
Example: Removing grouting joints between
wall tiles for repair work, cutting openings in
tiles, gypsum boards or plastic
HM-Riff delta
plate
Mortar, concrete re-
mainders, wood,
abrasive materials
Rasping and sanding on hard surfaces;
Example: Removing mortar or tile adhesive
(e.g. when replacing damaged tiles)
Scraper, rigid Carpets, coverings Scraping on hard surfaces;
Example: Removing carpet and tile adhesive
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2 609 004 835 | (12.5.10) Bosch Power Tools
Mounting/Replacing the Application Tool/
Accessory
If required, remove an already mounted applica-
tion tool/accessory.
For removing the application tool/accessory
loosen the screw 9 with the allen key 10 and re-
move the tool.
Mount the application tool/accessory (e.g.
plunge cut saw blade 8) in such a way on the
tool holder 7 that the openings of the tool en-
gage into the cams of the tool holder.
For a safe and fatigue-free working position it is
possible to position the application tools/acces-
sories in any snap-in positions on the tool hold-
er. Position the tool in such a way that the de-
pressed centre points downwards (marking on
the tool is readable from above, see figure on
the graphics page).
Use the screw 9 to fasten the application tool/
accessory. Tightly fasten the screw 9 with the
allen key 10.
f Check the tight seating of the application
tool/accessory. Incorrect or not securely fas-
tened application tools/accessories can come
loose during operation and pose a hazard.
Mounting/Replacing a Sanding Sheet on the
Sanding Plate
The sanding plate 11 is fitted with Velcro back-
ing for quick and easy fastening of sanding
sheets with Velcro adhesion.
Before attaching the sanding sheet 12, free the
Velcro backing of the sanding plate 11 from any
debris by tapping against it in order to enable
optimum adhesion.
Position the sanding sheet 12 flush alongside one
edge of the sanding plate 11, then lay the sanding
sheet onto the sanding plate and press firmly.
To ensure optimum dust extraction, pay atten-
tion that the punched holes in the sanding sheet
match with the holes in the sanding plate.
To remove the sanding sheet 12, grasp it at one of
the tips and pull it off from the sanding plate 11.
You can use all sanding sheets, fleece pads/pol-
ishing cloth pads of the Delta 93 mm series of
Bosch accessory program.
Sanding accessories, such as fleece pads/pol-
ishing cloth pads, are attached to the sanding
plate in the same manner.
Selecting the Sanding Sheet
Depending on the material to be worked and the required rate of material removal, different sanding
sheets are available:
Sanding disc Material Application Grain size
Red quality
– All wooden materi-
als (e.g., hard-
wood, softwood,
chipboard, building
board)
– Metal materials
For coarse-sanding, e.g. of rough,
unplaned beams and boards
coarse 40
60
For face sanding and planing small
irregularities
medium 80
100
120
For finish and fine sanding of wood fine 180
240
320
400
White quality
– Paint
– Varnish
– Filling compound
– Filler
For sanding off paint coarse 40
60
For sanding primer (e.g., for removing
brush dashes, drops of paint and paint
run)
medium 80
100
120
For final sanding of primers before
coating
fine 180
240
320
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Bosch Power Tools 2 609 004 835 | (12.5.10)
Dust/Chip Extraction
f Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metal can be harmful to one’s health. Touch-
ing or breathing-in the dusts can cause aller-
gic reactions and/or lead to respiratory infec-
tions of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in
connection with wood-treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked by
specialists.
– Use dust extraction whenever possible.
– Provide for good ventilation of the work-
ing place.
– It is recommended to wear a P2 filter-
class respirator.
Observe the relevant regulations in your
country for the materials to be worked.
Connecting the Dust Extraction
For sanding, always connect dust extraction.
Place a vacuum hose 4 (accessory) onto the vac-
uum connection 3. Connect the vacuum hose 4
with a vacuum cleaner (accessory). An overview
for the connection of various vacuum cleaners
can be found at the end of these instructions.
The vacuum cleaner must be suitable for the ma-
terial being worked.
When vacuuming dry dust that is especially det-
rimental to health or carcinogenic, use a special
vacuum cleaner.
Operation
Starting Operation
f Observe correct mains voltage! The voltage
of the power source must agree with the
voltage specified on the nameplate of the
machine. Power tools marked with 230 V
can also be operated with 220 V.
Switching On and Off
To start the machine, push the On/Off switch 1
forward so that the “I” is indicated on the switch.
To switch off the machine, push the On/Off
switch 1 toward the rear so that the “0” is indi-
cated on the switch.
Preselecting the Orbital Stroke Rate
With the thumbwheel for preselection of the or-
bital stroke rate 2, you can preselect the required
orbital stroke rate, even during operation.
The required stroke rate depends on the material
and the working conditions and can be deter-
mined through practical testing.
Working Advice
Note: Do not cover off the venting slots 6 of the
machine while working, as this reduces the
working life of the machine.
While working with HCS tools make sure that
the covering of the tools is undamaged.
Operating Principle
Due to the oscillating drive the application tool/
accessory swings up to 21000 times per minute
for 2.8°. This allows for precise work in narrow
spaces.
Work with low and uniform appli-
cation pressure, otherwise, the
working performance will decline
and the application tool can be-
come blocked.
While working, move the machine
back and forth, so that the appli-
cation tool does not heat up ex-
cessively and become blocked.
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2 609 004 835 | (12.5.10) Bosch Power Tools
Sawing
f Use undamaged faultless saw blades only.
Deformed, blunt saw blades or saw blades
that are otherwise damaged can break.
f When sawing light building materials, ob-
serve the statutory provisions and the rec-
ommendations of the material suppliers.
f Plunge cuts may only be applied to soft ma-
terials, such as wood, gypsum plaster
boards, etc.!
Before sawing with HCS saw blades in wood,
particle board, building materials, etc., check
these for foreign objects such as nails, screws,
or similar. If required, remove foreign objects or
use BIM saw blades.
Separating
Note: When separating wall tiles take into con-
sideration that the application tools/accesso-
ries wear heavily when used for longer periods
of time.
Sanding
The removal rate and the sanding pattern are
primarily determined by the choice of sanding
sheet, the preset oscillation rate and the ap-
plied pressure.
Only flawless sanding sheets achieve good
sanding capacity and extend the service life of
the machine.
Pay attention to apply uniform sanding pres-
sure; this increases the working life of the sand-
ing sheets.
Intensifiying the sanding pressure does not lead
to an increase of the sanding capacity, but to in-
creased wear of the machine and the sanding
sheet.
For precise on-the-spot sanding of edges, cor-
ners and hard to reach areas, it is also possible
to work only with the tip or an edge of the sand-
ing plate.
A sanding sheet that has been used for metal
should not be used for other materials.
Use only original Bosch sanding accessories.
For sanding, always connect dust extraction.
Scraping
For scraping, select a high oscillation rate.
Work on a soft surface (e.g. wood) at a flat ange,
and apply only light pressure. Otherwise the
scraper can cut into the surface.
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine itself, pull
the mains plug.
f For safe and proper working, always keep
the machine and ventilation slots clean.
Clean Riff application tools (accessory) regularly
with a wire brush.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for Bosch power tools.
In all correspondence and spare parts order,
please always include the 10-digit article
number given on the type plate of the machine.
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Bosch Power Tools 2 609 004 835 | (12.5.10)
After-sales Service and Customer
Assistance
Our after-sales service responds to your ques-
tions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be found
under:
www.bosch-pt.com
Our customer service representatives can answer
your questions concerning possible applications
and adjustment of products and accessories.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: boschservicecentre@bosch.com
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Republic of South Africa
Customer service
Hotline: +27 (011) 6 51 96 00
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: +27 (011) 4 93 93 75
Fax: +27 (011) 4 93 01 26
E-Mail: bsctools@icon.co.za
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: +27 (031) 7 01 21 20
Fax: +27 (031) 7 01 24 46
E-Mail: bsc.dur@za.bosch.com
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: +27 (021) 5 51 25 77
Fax: +27 (021) 5 51 32 23
E-Mail: bsc@zsd.co.za
Bosch Headquarters
Midrand, Gauteng
Tel.: +27 (011) 6 51 96 00
Fax: +27 (011) 6 51 98 80
E-Mail: rbsa-hq.pts@za.bosch.com
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Only for EC countries:
Do not dispose of power tools in-
to household waste!
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national right, power tools
that are no longer usable must be collected sep-
arately and disposed of in an environmentally
correct manner.
Subject to change without notice.
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2 609 004 835 | (12.5.10) Bosch Power Tools
120 |
HM:
2 609 256 952 (Ø 85 mm)
BIM:
2 609 256 943 (Ø 85 mm)
HCS:
2 609 256 947 (32 x 40 mm)
BIM:
2 609 256 950 (20 x 20 mm)
HCS:
2 609 256 949 (10 x 30 mm)
HM:
2 609 256 953 (78 mm)
HCS:
2 609 256 954 (52 x 26 mm)
2 609 256 956 (93 mm)
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| 121
Bosch Power Tools 2 609 004 835 | (12.5.10)
PAS 12-27 F
PAS 12-27
PAS 11-21
PAS 11-25 F
PAS 11-25
PAS 12-50 F
PAS 12-50
PAS 10-20
PAS 850
2 607 000 748
1 609 200 933
1 609 390 474
Ø 19 mm:
2 600 793 009 (3 m)
1 610 793 002 (5 m)
OBJ_BUCH-345-006.book Page 121 Wednesday, May 12, 2010 12:48 PM

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