Bosch GST 18V-LI S manual

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  • Brand: Bosch
  • Product: Saw
  • Model/name: GST 18V-LI S
  • Filetype: PDF
  • Available languages: Dutch, English, German, French, Spanish, Italian, Swedish, Portuguese, Danish, Polish, Russian, Norwegian, Finnish, Romanian, Turkish, Slovak, Greek, Hungarian, Slovene, Croatian, Ukrainian,

Table of Contents

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Bosch Power Tools 1 609 92A 33H | (9.9.16)
Safety Notes
General Power Tool Safety Warnings
Read all safety warnings and all instruc-
tions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated(corded) power toolorbattery-operated(cordless)
power tool.
Work area safety
 Keepworkareacleanandwelllit.Clutteredordarkareas
invite accidents.
 Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
 Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
 Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
 Avoidbodycontactwithearthedorgroundedsurfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
 Do not expose power tools to rain or wet conditions.
 Do not abuse the cord. Neveruse the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges and moving parts.Damaged
or entangled cords increase the risk of electric shock.
 When operating a power tool outdoors, use an exten-
sioncord suitablefor outdooruse.Use ofa cord suitable
for outdoor use reduces the risk of electric shock.
 If operating a power tool in a damp location is unavoid-
able, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
Personal safety
 Stay alert, watch what you are doing and use common
sensewhenoperatinga power tool.Do notuse apower
alcohol or medication. A moment of inattention while op-
erating power tools may result in serious personal injury.
 Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
 Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack,pickinguporcarrying thetool.Car-
rying power tools with your finger on the switch or energis-
ing power tools that have the switch on invites accidents.
 Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a ro-
tating part of the power tool may result in personal injury.
 Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
 Dress properly. Do not wear loose clothing or jewel-
lery. Keep your hair, clothing and gloves away from
movingparts. Loose clothes, jewellery or long hair can be
caught in moving parts.
 If devices are provided for the connection of dust ex-
traction and collection facilities, ensure these are con-
nected and properly used. Use of dust collection can re-
duce dust-related hazards.
Power tool use and care
 Donotforcethepowertool.Usethecorrectpowertool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
 Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
 Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
 Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
 Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
accidents are caused by poorly maintained power tools.
 Keepcuttingtoolssharpandclean.Properly maintained
and are easier to control.
 Use the power tool, accessories and tool bits etc. in ac-
cordance with these instructions, taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
 Recharge only with the charger specified by the manu-
facturer. A charger that is suitable for one type of battery
pack may create a risk of fire when used with another bat-
tery pack.
 Use power tools only with specifically designated bat-
tery packs. Use of any other battery packs may create a
risk of injury and fire.
WARNING Page 13 Friday, September 9, 2016 9:14 AM
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1 609 92A 33H | (9.9.16) Bosch Power Tools
 When battery pack is not in use, keep it away from oth-
er metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects, that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
 Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally oc-
curs, flush with water. If liquid contacts eyes, addition-
ally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
 Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings for Jigsaws
 Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory
a “live” wire may make exposed metal parts of the power
tool “live” and could give the operator an electric shock.
 Keep hands away from the sawing range. Do not reach
under the workpiece. Contact with the saw blade can
lead to injuries.
 Applythemachinetotheworkpieceonlywhenswitched
on. Otherwise there is danger of kickback when the cutting
tool jams in the workpiece.
 Pay attention that the base plate 7 rests securely on
the material while sawing. A jammed saw blade can
break or lead to kickback.
 When the cut is completed, switch off the machine and
then pull the saw blade out of the cut only after it has
come to a standstill. In this manner you can avoid kick-
back and can place down the machine securely.
 Useonlyundamagedsawbladesthatareinperfectcon-
dition. Bent or dull saw blades can break, negatively influ-
ence the cut, or lead to kickback.
 Do not brake the saw blade to a stop by applying side
pressure after switching off. The saw blade can be dam-
aged, break or cause kickback.
 Use appropriate detectors to determine if utility lines
are hidden in the work area or call the local utility com-
pany for assistance. Contact with electric lines can lead
to fire and electric shock. Damaging a gas line can lead to
explosion. Penetrating a water line causes property dam-
 Secure the workpiece. A workpiece clamped with clamp-
ing devices or in a vice is held more secure than by hand.
 Always wait until the machine has come to a complete
stop before placing it down. The tool insert can jam and
lead to loss of control over the power tool.
 Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
 Do not open the battery. Danger of short-circuiting.
Protect the battery against heat, e.g., against
continuous intense sunlight, fire, water, and
moisture. Danger of explosion.
 In case of damage and improper use of the battery,
vapours may be emitted. Ventilate the area and seek
medical help in case of complaints. The vapours can irri-
tate the respiratory system.
 Use the battery only in conjunction with your Bosch
power tool. This measure alone protects the battery
against dangerous overload.
 The battery pack can be damaged by pointed objects
such as nails or screwdrivers or by force applied exter-
nally. An internal short circuit can occur and the battery
pack can burn, smoke, explode or overheat.
Product Description and
Read all safety warnings and all instruc-
tions. Failure to follow the warnings and in-
structions may result in electric shock, fire
and/or serious injury.
While reading the operating instructions, unfold the graphics
page for the machine and leave it open.
Intended Use
The machine is intended for making separating cuts and cut-
outs in wood, plastic, metal, ceramic plates and rubber while
resting firmly on the workpiece.
GST 18 V-LI B: The machine is suitable for straight and
curved cuts with mitre angles of up to 45°.
The saw blade recommendations are to be observed.
tool’s direct area of working operation and is not suitable for
household room illumination.
Product Features
The numbering of the product features refers to the illustra-
tion of the machine on the graphics page.
1 Lock-off button for On/Off switch
2 On/Off switch
3 Battery pack*
4 Battery unlocking button
5 Hex key (only GST 18 V-LI B)
6 Plastic guide plate
7 Base plate
8 Adjusting lever for orbital action
9 Guide roller
10 Saw blade* Page 14 Friday, September 9, 2016 9:14 AM
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Bosch Power Tools 1 609 92A 33H | (9.9.16)
11 SDS clamping lever for saw blade release
12 “PowerLight”
13 Contact protector
14 Handle (insulated gripping surface)
15 “PowerLight” button
16 Thumbwheel for stroke rate preselection
17 Button for charge-control indicator*
18 Battery charge-control indicator*
19 Stroke rod
20 Vacuum connection*
21 Vacuum hose*
22 Splinter guard
23 Steel sliding shoe*
24 Screw
25 Scale for mitre angle (only GST 18 V-LI B)
*Accessories shown or described are not part of the standard de-
livery scope of the product. A complete overview of accessories
can be found in our accessories program.
Technical Data
Noise/Vibration Information
The vibration level given in this information sheet has been
measured in accordance with a standardised test given in
EN 60745and may be usedto compare onetool with another.
It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main ap-
plications of the tool. However if the tool is used for different
applications, with different accessories or insertion tools or is
poorlymaintained, thevibrationemission may differ.Thismay
significantly increase the exposure level over the total working
An estimation of the level of exposure to vibration should also
take into account the times when the tool is switched off or
icantly reduce the exposure level over the total workingperiod.
Identify additional safety measures to protect the operator
from the effects of vibration such as: maintain the tool and the
accessories, keep the hands warm, organisation of work pat-
Declaration of Conformity
We declare under our sole responsibility that the product de-
scribed under “Technical Data” is in conformity with all rele-
vant provisions of the directives 2009/125/EC (Regulation
1194/2012), 2011/65/EU, until 19 April 2016:
2004/108/EC, from 20 April 2016 on: 2014/30/EU,
2006/42/EC including their amendments and complies with
the following standards: EN 60745-1, EN 60745-2-11,
EN 50581.
Technical file (2006/42/EC) at:
Robert Bosch Power Tools GmbH, PT/ECS,
70538 Stuttgart, GERMANY
Cordless Jigsaw GST 18 V-LI S GST 18 V-LI B
Article number 3 601 EA5 1.. 3 601 EA6 1..
Rated voltage V= 18 18
Stroke rate at no
load n0 min-1
550–2700 0–2700
Stroke mm 23 23
Cutting capacity, max.
– in wood
– in aluminium
– in non-alloy steel
Bevel cuts (left/right),
max. ° – 45
Weight according to
– minimum
– maximum
Permitted ambient
– during charging
– during operation2)
and during storage
GBA 18V...
GBA 18V... W
GBA 18V...
GBA 18V... W
AL 18 ...
GAL 3680
GAL 18...W
AL 18 ...
GAL 3680
GAL 18...W
1) depending on the battery pack being used
2) Limited performance at temperatures <0 °C
Sound emission values determined
according to EN 60745-2-11.
of the product are
Sound pressure level
Sound power level
Uncertainty K
Wear hearing protection!
Vibrationtotalvaluesah (triaxvector
sum) and uncertainty K determined
according to EN 60745-2-11:
Sawing chipboard:
Sawing sheet metal:
1.5 Page 15 Friday, September 9, 2016 9:14 AM
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1 609 92A 33H | (9.9.16) Bosch Power Tools
Robert Bosch Power Tools GmbH
70538 Stuttgart, GERMANY
Stuttgart, 01.01.2017
 Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
Battery Charging
 Use only the chargers listed in the technical data. Only
these chargers are matched to the lithium-ion battery of
your power tool.
Note: The battery supplied is partially charged. To ensure full
capacity of the battery, completely charge the battery in the
The lithium-ion battery can be charged at any time without re-
ducing its service life. Interrupting the charging procedure
does not damage the battery.
The lithium-ion battery is protected against deep discharging
by the “ElectronicCell Protection(ECP)”.Whenthe battery is
empty, the machine is switched off by means of a protective
circuit: The inserted tool no longer rotates.
 Do not continue to press the On/Off switch after the
machine has been automatically switched off. The bat-
tery can be damaged.
Observe the notes for disposal.
Removing the battery
The battery 3 is equipped with two locking levels that should
prevent the battery from falling out when pushing the battery
unlocking button 4 unintentionally. As long as the battery is
inserted in the power tool, it is held in position by means of a
and pull the battery toward the rear out of the power tool. Do
not exert any force when doing this.
Battery Charge-control Indication (see figure A)
The three green LEDs of the battery charge-control indicator
18 indicate the charge condition of the battery 3. For safety
reasons, it is only possible to check the status of the charge
condition when the machine is at a standstill.
Press button 17 to indicate the charge condition. This is also
possible when the battery 3 is removed.
When no LED lights up after pushing button 17, then the bat-
tery is defective and must be replaced.
Replacing/Inserting the Saw Blade
 Whenmountingthesawblade,wearprotectivegloves.
Danger of injury when touching the saw blade.
Selecting a Saw Blade
An overview of recommended saw blades can be found at
the end of these instructions. Use only T-shank saw blades.
The saw blade should not be longer than required for the
intended cut.
Use a thin saw blade for narrow curve cuts.
Inserting the Saw Blade (see figure B)
 Clean the shank of the saw blade before inserting it.
An unclean shank cannot be fastened securely.
Insert the saw blade 10 into the stroke rod 19 until it latches.
The SDS lever 11automatically snaps to the rear and the saw
blade is locked. Do not manually press the lever 11 toward
the rear, otherwise you could damage the machine.
While inserting the saw blade, pay attention that the back of
the saw blade is positioned in the groove of the guide roller 9.
 Check the tight seating of the saw blade. A loose saw
blade can fall out and lead to injuries.
Ejecting the Saw Blade (see figure C)
 When ejecting the saw blade, hold the machine in such
a manner that no persons or animals can be injured by
the ejected saw blade.
Turn the SDS lever 11 all the way forward in the direction in-
dicated by the arrow. The saw blade is released and ejected.
Dust/Chip Extraction
 Dust from materials such as lead-containing coatings,
some wood types, minerals and metal can be harmful to
one’s health. Touching or breathing-in the dust can cause
allergic reactions and/or lead to respiratory infections of
the user or bystanders.
Certain dust, such as oak or beech dust, is considered car-
cinogenic, especially in connection with wood-treatment
additives (chromate, wood preservative). Materials con-
taining asbestos may only be worked by specialists.
– Asfaraspossible,useadust extractionsystemsuitable
for the material.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the
materials to be worked.
 Prevent dust accumulation at the workplace. Dust can
easily ignite.
Henk Becker
Executive Vice President
Helmut Heinzelmann
Head of Product Certification
LED Capacity
Continuous lighting 3 x green ≥2/3
Continuous lighting 2 x green ≥1/3
Continuous lighting 1 x green <1/3
Flashing light 1 x green Reserve Page 16 Friday, September 9, 2016 9:14 AM
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Bosch Power Tools 1 609 92A 33H | (9.9.16)
Connecting the Dust Extraction (see figures D–E)
Insert the vacuum connection 20 into the opening of base
plate 7.
Place a vacuum hose 21 (accessory) onto the vacuum con-
nection 20. Connect the vacuum hose 21 with a vacuum
cleaner (accessory). An overview for the connection of vari-
ous vacuum cleaners can be found at the end of these instruc-
To enable optimum dust extraction, use the splinter guard22
if possible.
The vacuum cleaner must be suitable for the material being
When vacuuming dry dust that is especially detrimental to
health or carcinogenic, use a special vacuum cleaner.
Splinter Guard (see figure F)
The splinterguard22 can preventfrayingof thesurfacewhile
saw blade types, and only at a cutting angle of 0°. When saw-
ing with the splinter guard, the base plate 7 may not be offset
to the rear for sawing close to edges.
Insert the splinter guard 22 into base plate 7 from the front.
Sliding Shoe (see figure G)
Theplasticguideplate6 ofbaseplate7reducessensitivesur-
faces from being scratched up. When cutting metal, use the
steel sliding shoe 23.
To mount the steel sliding shoe 23, slide it onto base plate 7
from the front.
Operating Modes
Orbital Action Settings
The four orbital action settings allow for optimal adaptation
of cutting speed, cutting capacity and cutting pattern to the
material being sawed.
The orbital action can be adjusted with the adjusting lever 8,
even during operation.
The optimal orbital action setting for the respective applica-
tion can be determined through practical testing. The follow-
ing recommendations apply:
– Select a lower orbital action setting (or switch it off) for a
finer and cleaner cutting edge.
– For thin materials such as sheet metal, switch the orbital
action off.
– For hard materials such as steel, work with low orbital
– For soft materials and when sawing in the direction of the
grain, work with maximum orbital action.
Adjusting the Cutting Angle (see figure H)
(only GST 18 V-LI B)
Thebaseplate7 canbeswivelledby 45°to the leftorright for
mitre cuts.
Remove the vacuum connection 20.
Loosen screw 24 with hex key 5 and slide the base plate 7 in
toward the battery 3 to the stop.
For adjustment of precise mitre angles, the base plate has ad-
justment notches on the left and right at 0° and 45°. Swivel
thebaseplate 7tothedesiredposition according tothescale
25. Other mitre angles can be adjusted using a protractor.
Afterwards, push the base plate 7 to the stop in the direction
of the saw blade 10.
Tighten the screw 24 again.
The vacuum connection 20 and the splinter guard 22 cannot
be used for bevel cuts.
Offsetting the Base Plate (see figure H)
(only GST 18 V-LI B)
For sawing close to edges, the base plate 7 can be offset to
the rear.
Loosen screw 24 with hex key 5 and slide the base plate 7 in
toward the battery 3 to the stop.
Tighten the screw 24 again.
The splinter guard 22 must not be used when sawing with the
base plate 7 offset.
Starting Operation
Inserting the battery
Insert the charged battery3 from the rear into the base of the
power tool. Press the battery completely into the base until
the red stripe can no longer be seen and the battery is se-
curely locked.
Starting and Stopping (GST 18 V-LI B)
To start the machine, firstly press on the safety switch 1 next
to the symbol to deactivate it. Then press and hold the
On/Off switch 2.
To switch off the machine, release the On/Off switch 2. Acti-
vate the safety switch 1 by pressing on it next to the
symbol .
Note: For safety reasons, the On/Off switch 2 cannot be
locked; it must remain pressed during the entire operation.
To save energy, only switch the power tool on when using it.
Starting and Stopping (GST 18 V-LI S)
To start the machine, push the On/Off switch 2 forward so
that the “1” is indicated on the switch.
To switch off the machine, push the On/Off switch 2 toward
the rear so that the “0” is indicated on the switch.
Controlling the Stroke Rate
Therequiredstrokerateis dependentonthematerialandthe
workingconditionsandcan be determinedby apracticaltrial.
Reducing the stroke rate is recommended when the saw
blade engages in the material as well as when sawing plastic
and aluminium.
No orbital action
Small orbital action
Medium orbital action
Large orbital action Page 17 Friday, September 9, 2016 9:14 AM
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1 609 92A 33H | (9.9.16) Bosch Power Tools
After longer periods of work at low stroke rate, the machine
can heat up considerably. Remove the saw blade from the
machine and allow the machine to cool down by running it for
approx. 3 minutes at maximum stroke rate.
GST 18 V-LI B: Increasing or reducing the pressure on the
On/Off switch 2 enables stepless stroke-rate control of the
switched-on machine.
Light pressure on the On/Off switch 2 results in a low stroke
rate. Increasing the pressure also increases the stroke rate.
GST 18 V-LI S: With the thumbwheel for stroke rate preselec-
tion 16, the stroke rate can be preset and changed during
Temperature Dependent Overload Protection
In normal conditions of use, the power tool cannot be over-
loaded. If the power tool is overloaded or not kept within the
willrun again atfullspeedonce the permittedbattery temper-
ature is reached or the load is reduced. During automatic
down, then switch the power tool back on.
Protection Against Deep Discharging
The lithium-ion battery is protected against deep discharging
by the “ElectronicCell Protection(ECP)”.Whenthe battery is
empty, the machine is switched off by means of a protective
circuit: The inserted tool no longer rotates.
Working Advice
 When sawing small or thin workpieces, always use a
firm support.
Contact Protector
The contact protector 13 attached to the casing prevents ac-
cidental touching of the saw blade during the working proce-
dure and may not be removed.
Plunge Cutting (see figure I)
 Plunge cuts mayonly beappliedtosoft materials,such
as wood, gypsum plaster boards, etc.!
possible only with the mitre angle set at 0°.
Place the machine with the front edge of the base plate 7 on
totheworkpiecewithoutthesaw blade10 touchingthework-
piece and switch on. For machines with stroke rate control,
select the maximum stroke rate. Firmly hold the machine
against the workpiece and by tilting the machine, slowly
plunge the saw blade into the workpiece.
When the base plate 7 fully lays on the workpiece, continue
sawing along the desired cutting line.
When sawing metal, coolant/lubricant should be applied
alongside cutting line because of the material heating up.
Maintenance and Service
Maintenance and Cleaning
 For safe and proper working, always keep the machine
and ventilation slots clean.
blade from the machine and lightly tap out the machine on a
level surface.
Heavy contamination of the machine can lead to malfunc-
tions. Therefore, do not saw materials that produce a lot of
dust from below or overhead.
Lubricate the guide roller 9 occasionally with a drop of oil.
through an authorised Bosch after-sales service agent.
The plastic guide plate 6 should be replaced when worn.
After-sales Service and Application Service
Our after-sales service responds to your questions concern-
ing maintenance and repair of your product as well as spare
parts. Exploded views and information on spare parts can al-
so be found under:
Bosch’sapplicationserviceteam willgladlyanswerquestions
concerning our products and their accessories.
In all correspondence and spare parts orders, please always
include the 10-digit article number given on the nameplate of
the product.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
UB 9 5HJ
At you can order spare parts or arrange
the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045 Page 18 Friday, September 9, 2016 9:14 AM
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1 609 92A 33H | (9.9.16) Bosch Power Tools
224 |
T 144 D
T 244 D
T 144 DP
T 101 B
T 308 B
T 308 BF
T 101 BIF
T 118 B
T 123 X
T 127 D
T 345 XF Page 224 Friday, September 9, 2016 9:14 AM
Page: 224
| 225
Bosch Power Tools 1 609 92A 33H | (9.9.16)
2 608 438 692
(L-BOXX 136)
2 605 510 301
2 601 016 096
2 601 098 123
AL 1860 CV
AL 1820 CV
GBA 18V..
1 600 A00 1FS
1 600 A00 1FT
GAL 3680 Page 225 Friday, September 9, 2016 9:14 AM
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1 609 92A 33H | (9.9.16) Bosch Power Tools
226 |
GAS 50
GAS 50 M
Ø 19 mm:
2 607 002 161 (3 m)
2 607 002 162 (5 m)
Ø 35 mm:
2 607 002 163 (3 m)
2 607 002 164 (5 m)
Ø 40 mm:
1 600 A00 0JF (3 m)
Ø 22 mm:
2 608 000 572 (3 m)
2 608 000 568 (5 m)
Ø 35 mm:
2 608 000 570 (3 m)
2 608 000 566 (5 m)
Ø 22 mm:
2 608 000 571 (3 m)
2 608 000 567 (5 m)
Ø 35 mm:
2 608 000 569 (3 m)
2 608 000 565 (5 m)
GAS 35 M AFC Page 226 Friday, September 9, 2016 9:14 AM

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