Bosch GST 14,4 V-LI manual

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  • Brand: Bosch
  • Product: Saw
  • Model/name: GST 14,4 V-LI
  • Filetype: PDF
  • Available languages: Dutch, English, German, French, Spanish, Italian, Swedish, Portuguese, Danish, Polish, Russian, Norwegian, Finnish, Czech, Romanian, Turkish, Slovak, Greek, Hungarian, Slovene, Croatian, Ukrainian,

Table of Contents

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Bosch Power Tools 1 609 92A 0C6 | (21.10.13)
Safety Notes
General Power Tool Safety Warnings
Read all safety warnings and all in-
and instructions may result in electric shock, fire and/or seri-
ous injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
Work area safety
 Keepworkareacleanandwelllit.Clutteredordarkareas
invite accidents.
 Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
 Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
 Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
 Avoidbodycontactwithearthedorgroundedsurfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
 Do not expose power tools to rain or wet conditions.
 Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges and moving parts.Damaged
or entangled cords increase the risk of electric shock.
 When operating a power tool outdoors, use an exten-
for outdoor use reduces the risk of electric shock.
 If operating a power tool in a damp location is unavoid-
able, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
Personal safety
 Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
alcohol or medication. A moment of inattention while op-
erating power tools may result in serious personal injury.
 Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
 Prevent unintentional starting. Ensure the switch is in
or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the switch or energising
power tools that have the switch on invites accidents.
 Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a ro-
tating part of the power tool may result in personal injury.
 Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
 Dress properly. Do not wear loose clothing or jewel-
lery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewelleryor long hair can be
caught in moving parts.
 If devices are provided for the connection of dust ex-
traction and collection facilities, ensure these are con-
nected and properly used. Use of dust collection can re-
duce dust-related hazards.
Power tool use and care
 Donotforcethepowertool.Usethecorrectpowertool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
 Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
 Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
 Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
 Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
accidents are caused by poorly maintained power tools.
 Keepcuttingtoolssharpandclean.Properlymaintained
and are easier to control.
 Use the power tool, accessories and tool bits etc. in ac-
cordance with these instructions, taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
 Recharge only with the charger specified by the manu-
facturer. A charger that is suitable for one type of battery
pack may create a risk of fire when used with another bat-
tery pack.
 Use power tools only with specifically designated bat-
tery packs. Use of any other battery packs may create a
risk of injury and fire.
WARNING Page 13 Monday, October 21, 2013 10:36 AM
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1 609 92A 0C6 | (21.10.13) Bosch Power Tools
 When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects, that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
 Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally oc-
curs, flush with water. If liquid contacts eyes, addition-
ally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
 Haveyourpowertoolservicedbyaqualifiedrepairper-
son using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings for Jigsaws
 Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory
a “live” wire may make exposed metal parts of the power
tool “live” and could give the operator an electric shock.
 Keep hands away from the sawing range. Do not reach
under the workpiece. Contact with the saw blade can
lead to injuries.
 Apply the machine to the workpiece only when
switched on. Otherwise there is danger of kickback when
the cutting tool jams in the workpiece.
 Pay attention that the base plate 7 rests securely on
the material while sawing. A jammed saw blade can
break or lead to kickback.
 When the cut is completed, switch off the machine and
then pull the saw blade out of the cut only after it has
come to a standstill. In this manner you can avoid kick-
back and can place down the machine securely.
 Useonlyundamagedsawbladesthatareinperfectcon-
dition. Bent or dull saw blades can break, negatively influ-
ence the cut, or lead to kickback.
 Do not brake the saw blade to a stop by applying side
pressure after switching off. The saw blade can be dam-
aged, break or cause kickback.
 Use appropriate detectors to determine if utility lines
are hidden in the work area or call the local utility com-
pany for assistance. Contact with electric lines can lead
to fire and electric shock. Damaging a gas line can lead to
explosion. Penetrating a water line causes property dam-
 Secure the workpiece. A workpiece clamped with clamp-
ing devices or in a vice is held more secure than by hand.
 Always wait until the machine has come to a complete
stop before placing it down. The tool insert can jam and
lead to loss of control over the power tool.
 Do not open the battery. Danger of short-circuiting.
Protect the battery against heat, e.g., against
continuous intense sunlight, fire, water, and
moisture. Danger of explosion.
 In case of damage and improper use of the battery,
vapours may be emitted. Ventilate the area and seek
medical help in case of complaints. The vapours can irri-
tate the respiratory system.
 Use the battery only in conjunction with your Bosch
power tool. This measure alone protects the battery
against dangerous overload.
Product Description and
Read all safety warnings and all instruc-
tions. Failure to follow the warnings and in-
structions may result in electric shock, fire
and/or serious injury.
While reading the operating instructions, unfold the graphics
page for the machine and leave it open.
Intended Use
The machine is intended for making separating cuts and cut-
outs in wood, plastic, metal, ceramic plates and rubber while
resting firmly on the workpiece. It is suitable for straight and
curved cuts with mitre angles to 45°. The saw blade recom-
mendations are to be observed.
tool’s direct area of working operation and is not suitable for
household room illumination.
Product Features
The numbering of the product features refers to the illustra-
tion of the machine on the graphics page.
1 Lock-off button for On/Off switch
2 On/Off switch
3 Battery pack*
4 Battery unlocking button
5 Allen key
6 Plastic guide plate
7 Base plate
8 Adjusting lever for orbital action
9 Guide roller
10 Lead for the parallel guide
11 Saw blade*
12 SDS clamping lever for saw blade release
13 “PowerLight”
14 Contact protector
15 Handle (insulated gripping surface)
16 Button for charge-control indicator*
17 Battery charge-control indicator*
18 Stroke rod
19 Vacuum connection*
20 Vacuum hose*
21 Splinter guard
22 Steel sliding shoe*
23 Screw
24 Scale for mitre angle
25 Locking screw for parallel guide* Page 14 Monday, October 21, 2013 10:36 AM
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Bosch Power Tools 1 609 92A 0C6 | (21.10.13)
26 Parallel guide with circle cutter*
27 Centring tip of the circle cutter*
*Accessories shown or described are not part of the standard de-
livery scope of the product. A complete overview of accessories
can be found in our accessories program.
Technical Data
Noise/Vibration Information
The vibration level given in this information sheet has been
measured in accordance with a standardised test given in
EN 60745 and may be used to compare one tool with anoth-
er. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main ap-
plications of the tool. However if the tool is used for different
poorly maintained, the vibration emission may differ. This
may significantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibration should also
take into account the times when the tool is switched off or
when it is running but not actually doing the job. This may sig-
nificantly reduce the exposure level over the total working
Identify additional safety measures to protect the operator
accessories, keep the hands warm, organisation of work pat-
Declaration of Conformity
We declare under our sole responsibility that the product de-
scribed under “Technical Data” is in conformity with the fol-
lowing standards or standardisation documents: EN 60745
according to the provisions of the directives 2009/125/EC
(Regulation 1194/2012), 2011/65/EU, 2004/108/EC,
Technical file (2006/42/EC) at:
Robert Bosch GmbH, PT/ETM9,
D-70745 Leinfelden-Echterdingen
Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Leinfelden, 24.09.2013
 Before any work on the machine itself (e.g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
Battery Charging
 Use only the battery chargers listed on the accessories
page. Only these battery chargers are matched to the lith-
ium ion battery of your power tool.
Note: The battery is supplied partially charged. To ensure full
capacity of the battery, completely charge the battery in the
The lithium ion battery can be charged at any time without re-
ducing its service life. Interrupting the charging procedure
does not damage the battery.
Cordless Jigsaw GST14,4V-LI GST 18 V-LI
Article number 3 601 E8J 4.. 3601E8J3..
Rated voltage V= 14.4 18
Stroke rate at no load n0 min-1
0 –2500 0 –2700
Stroke mm 23 23
Cutting capacity, max.
– in wood
– in aluminium
– in non-alloy steel
Bevel cuts (left/right),
max. ° 45 45
Weight according to
01/2003 kg 2.1/2.3* 2.2/2.4*
* dependent of the battery pack being used
Permitted ambient tempera-
– when charging
– during operation*
– during storage
Recommended batteries GBA 14,4V x,xAh M–.
GBA 18V x,xAh M–.
* Limited performance at temperatures <0 °C
Measured sound values determined
according to EN 60745.
of the product are
Sound pressure level
Sound power level
Uncertainty K
Wear hearing protection!
Vibrationtotalvaluesah (triaxvector
sum) and uncertainty K determined
according to EN 60745:
Cutting board:
Cutting sheet metal:
Henk Becker
Executive Vice President
Helmut Heinzelmann
Head of Product Certification
PT/ETM9 Page 15 Monday, October 21, 2013 10:36 AM
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1 609 92A 0C6 | (21.10.13) Bosch Power Tools
The lithium ion battery is protected against deep discharging
by the “Electronic Cell Protection (ECP)”. When the battery is
empty, the machine is switched off by means of a protective
circuit: The inserted tool no longer rotates.
 Do not continue to press the On/Off switch after the
machine has been automatically switched off. The bat-
tery can be damaged.
Observe the notes for disposal.
Removing the battery
The battery 3 is equipped with two locking levels that should
prevent the battery from falling out when pushing the battery
unlocking button 4 unintentionally. As long as the battery is
inserted in the power tool, it is held in position by means of a
and pull the battery toward the rear out of the power tool. Do
not exert any force when doing this.
Battery Charge-control Indication (see figure A)
The three green LEDs of the battery charge-control indicator
17 indicate the charge condition of the battery 3. For safety
reasons, it is only possible to check the status of the charge
condition when the machine is at a standstill.
Press button 16 to indicate the charge condition. This is also
possible when the battery 3 is removed.
When no LED lights up after pushing button 16, then the bat-
tery is defective and must be replaced.
Replacing/Inserting the Saw Blade
 Whenmountingthesawblade,wearprotectivegloves.
Danger of injury when touching the saw blade.
Selecting a Saw Blade
An overview of recommended saw blades can be found at
the end of these instructions. Use only T-shank saw blades.
The saw blade should not be longer than required for the in-
tended cut.
Use a thin saw blade for narrow curve cuts.
Inserting the Saw Blade (see figure B)
 Cleantheshankofthesawbladebeforeinsertingit. An
unclean shank cannot be fastened securely.
Insert the saw blade 11 into the stroke rod 18 until it latches.
The SDS lever 12 automatically snaps to the rear and the saw
blade is locked. Do not manually press the lever 12 toward
the rear, otherwise you could damage the machine.
While inserting the saw blade, pay attention that the back of
the saw blade is positioned in the groove of the guide roller 9.
 Check the tight seating of the saw blade. A loose saw
blade can fall out and lead to injuries.
Ejecting the Saw Blade (see figure C)
 When ejecting the saw blade, hold the machine in such
a manner that no persons or animals can be injured by
the ejected saw blade.
Turn the SDS lever 12 forward towards the contact protector
14 to the stop. The saw blade is released and ejected.
Dust/Chip Extraction
 Dusts from materials such as lead-containing coatings,
some wood types, minerals and metal can be harmful to
one’s health. Touching or breathing-in the dusts can cause
allergic reactions and/or lead to respiratory infections of
the user or bystanders.
Certain dusts, such as oak or beech dust, are considered
as carcinogenic, especially in connection with wood-treat-
ment additives (chromate, wood preservative). Materials
containing asbestos may only be worked by specialists.
– Asfaraspossible,useadustextractionsystemsuitable
for the material.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the
materials to be worked.
 Prevent dust accumulation at the workplace. Dusts can
easily ignite.
Connecting the Dust Extraction (see figures D–E)
Insert the vacuum connection 19 into the opening of base
plate 7.
Place a vacuum hose 20 (accessory) onto the vacuum con-
nection 19. Connect the vacuum hose 20 with a vacuum
cleaner (accessory). An overview for the connection of vari-
ous vacuum cleaners can be found at the end of these instruc-
To enable optimum dust extraction, use the splinter guard 21
if possible.
The vacuum cleaner must be suitable for the material being
When vacuuming dry dust that is especially detrimental to
health or carcinogenic, use a special vacuum cleaner.
Splinter Guard (see figure F)
The splinter guard21canpreventfraying of the surface while
saw blade types, and only at a cutting angle of 0°. When saw-
ing with the splinter guard, the base plate 7 may not be offset
to the rear for sawing close to edges.
Insert the splinter guard 21 into base plate 7 from the front.
Sliding Shoe (see figure G)
faces from being scratched up. When cutting metal, use the
steel sliding shoe 22.
To mount the steel sliding shoe 22, slide it onto base plate 7
from the front.
LED Capacity
Continuous lighting 3 x green 2/3
Continuous lighting 2 x green 1/3
Continuous lighting 1 x green <1/3
Flashing light 1 x green Reserve Page 16 Monday, October 21, 2013 10:36 AM
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Bosch Power Tools 1 609 92A 0C6 | (21.10.13)
Operating Modes
 Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
Orbital Action Settings
cutting speed, cutting capacity and cutting pattern to the ma-
terial being sawed.
The orbital action can be adjusted with the adjusting lever 8,
even during operation.
The optimal orbital action setting for the respective applica-
tion can be determined through practical testing. The follow-
ing recommendations apply:
– Select a lower orbital action setting (or switch it off) for a
finer and cleaner cutting edge.
– For thin materials such as sheet metal, switch the orbital
action off.
– For hard materials such as steel, work with low orbital
– For soft materials and when sawing in the direction of the
grain, work with maximum orbital action.
Adjusting the Cutting Angle (see figure H)
Thebaseplate7 can be swivelled by 45° to the left or right for
mitre cuts.
Remove the vacuum connection 19.
Loosenscrew23withAllenkey 5andslidethebaseplate7in
toward the battery 3 to the stop.
For adjustment of precise mitre angles, the base plate has ad-
justment notches on the left and right at 0° and 45°. Swivel
24. Other mitre angles can be adjusted using a protractor.
Afterwards, push the base plate 7 to the stop in the direction
of the saw blade 11.
Tighten the screw 23 again.
The vacuum connection 19 and the splinter guard 21 cannot
be used for bevel cuts.
Offsetting the Base Plate (see figure H)
For sawing close to edges, the base plate 7 can be offset to
the rear.
Loosenscrew23withAllenkey 5andslidethebaseplate7in
toward the battery 3 to the stop.
Tighten the screw 23 again.
When sawing with the base plate 7 offset, the parallel guide
with circle cutter 26 as well as the splinter guard 21 may not
be used.
Starting Operation
Inserting the battery
 Use only original Bosch lithium ion batteries with the
voltage listed on the nameplate of your power tool.
Using other batteries can lead to injuries and pose a fire
Insert the charged battery 3 from the rear into the base of the
power tool. Press the battery completely into the base until
the red stripe can no longer be seen and the battery is secure-
ly locked.
Switching On and Off
To start the machine, firstly press on the safety switch 1 next
to the symbol to deactivate it. Then press and hold the
On/Off switch 2.
To switch off the machine, release the On/Off switch 2. Acti-
vate the safety switch 1 by pressing on it next to the
symbol .
Note: For safety reasons, the On/Off switch 2 cannot be
locked; it must remain pressed during the entire operation.
To save energy, only switch the power tool on when using it.
Controlling the Stroke Rate
Increasing or reducing the pressure on the On/Off switch 2
enables stepless stroke-rate control of the switched-on ma-
Light pressure on the On/Off switch 2 results in a low stroke
rate. Increasing the pressure also increases the stroke rate.
Reducing the stroke rate is recommended when the saw
blade engages in the material as well as when sawing plastic
and aluminium.
After longer periods of work at low stroke rate, the machine
chine and allow the machine to cool down by running it for ap-
prox. 3 minutes at maximum stroke rate.
Temperature Dependent Overload Protection
When using the machine as intended for, it cannot be subject
to overload. In case of excessive load or when not within the
permitted battery temperature range of 0–70 °C, the speed
is reduced or the machine switches off. With reduced speed,
the permitted battery temperature or when the load is re-
duced. In case of automatic shut-off, switch the machine off,
allow the battery to cool down and then switch the machine
on again.
Protection Against Deep Discharging
The lithium ion battery is protected against deep discharging
by the “Electronic Cell Protection (ECP)”. When the battery is
empty, the machine is switched off by means of a protective
circuit: The inserted tool no longer rotates.
Working Advice
 When sawing small or thin workpieces, always use a
firm support.
No orbital action
Small orbital action
Medium orbital action
Large orbital action Page 17 Monday, October 21, 2013 10:36 AM
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1 609 92A 0C6 | (21.10.13) Bosch Power Tools
Contact Protector
The contact protector 14 attached to the casing prevents ac-
cidental touching of the saw blade during the working proce-
dure and may not be removed.
Plunge Cutting (see figure I)
 Plunge cuts may only be applied to soft materials, such
as wood, gypsum plaster boards, etc.!
possible only with the mitre angle set at 0°.
Place the machine with the front edge of the base plate 7 on
totheworkpiecewithoutthesawblade 11touching the work-
piece and switch on. For machines with stroke rate control,
select the maximum stroke rate. Firmly hold the machine
against the workpiece and by tilting the machine, slowly
plunge the saw blade into the workpiece.
When the base plate 7 fully lays on the workpiece, continue
sawing along the desired cutting line.
Parallel Guide with Circle Cutter (Accessory)
ParallelCuts(see figure J):Loosenthelockingscrew25and
base plate. Set the desired cutting width as the scale value
on the inside edge of the base plate. Tighten the locking
screw 25.
Circular Cuts (see figure K): Set the locking screw 25 to the
guide through the lead 10 in the base plate. Drill a hole in
the workpiece centred in the section to be sawn. Insert the
centring tip 27 through the inside opening of the parallel
guide and into the drilled hole. Set the radius as the scale
value on the inside edge of the base plate. Tighten the lock-
ing screw 25.
When sawing metal, coolant/lubricant should be applied
alongside cutting line because of the material heating up.
Maintenance and Service
Maintenance and Cleaning
 Before any work on the machine itself (e.g. mainte-
nance, tool change, etc.) as well as during transport
and storage, remove the battery from the power tool.
There is danger of injury when unintentionally actuating
the On/Off switch.
 For safe and proper working, always keep the machine
and ventilation slots clean.
blade from the machine and lightly tap out the machine on a
level surface.
Heavy contamination of the machine can lead to malfunctions.
below or overhead.
Lubricate the guide roller 9 occasionally with a drop of oil.
through an authorised Bosch after-sales service agent.
The plastic guide plate 6 should be replaced when worn.
After-sales Service and Application Service
Our after-sales service responds to your questions concern-
ing maintenance and repair of your product as well as spare
parts. Exploded views and information on spare parts can al-
so be found under:
concerning our products and their accessories.
In all correspondence and spare parts order, please always
include the 10-digit article number given on the type plate of
the machine.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
UB 9 5HJ
Tel. Service: (0844) 7360109
Fax: (0844) 7360146
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
Republic of South Africa
Customer service
Hotline: (011) 6519600
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Tel.: (011) 4939375
Fax: (011) 4930126
E-Mail: Page 18 Monday, October 21, 2013 10:36 AM
Page: 215
1 609 92A 0C6 | (21.10.13) Bosch Power Tools
216 |
T 144 D
T 244 D
T 144 DP
T 101 B
T 308 B
T 308 BF
T 101 BIF
T 118 B
T 123 X
T 127 D
T 345 XF Page 216 Monday, October 21, 2013 10:36 AM
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| 217
Bosch Power Tools 1 609 92A 0C6 | (21.10.13)
GAS 25
GAS 50
GAS 50 M
Ø 19 mm
2 607 002 161 (3 m)
2 607 002 162 (5 m)
2 608 438 692
(L-BOXX 136)
2 608 438 027
2 605 510 301
2 601 016 096
2 601 098 123
2 608 040 289
AL 1860 CV
(14,4/18 V)
2 607 225 322 (EU)
2 607 225 324 (UK)
AL 1820 CV
(14,4/18 V)
2 607 225 424 (EU)
2 607 225 426 (UK)
GBA 14,4V x,xAh M–. GBA 18V x,xAh M–. Page 217 Monday, October 21, 2013 10:36 AM

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