Bosch GFF 22 A manual

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  • Brand: Bosch
  • Product: Straight grinder
  • Model/name: GFF 22 A
  • Filetype: PDF
  • Available languages: Dutch, English, German, French, Spanish, Italian, Swedish, Portuguese, Danish, Polish, Finnish, Czech, Romanian, Turkish, Slovak, Hungarian, Slovene, Croatian, Ukrainian, Russian

Table of Contents

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Bosch Power Tools 1 609 929 N81 | (23.4.08)
en
General Power Tool
Safety Warnings
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in elec-
tric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distrac-
tions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radia-
tors, ranges and refrigerators. There is
an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for out-
door use. Use of a cord suitable for out-
door use reduces the risk of electric shock.
f) If operating a power tool in a damp loca-
tion is unavoidable, use a residual current
device (RCD) protected supply. Use of an
RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool
while you are tired or under the influ-
ence of drugs, alcohol or medication. A
moment of inattention while operating
power tools may result in serious person-
al injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protec-
tion used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or bat-
tery pack, picking up or carrying the tool.
Carrying power tools with your finger on
the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench be-
fore turning the power tool on. A wrench or
a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unex-
pected situations.
f) Dress properly. Do not wear loose cloth-
ing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can
be caught in moving parts.
WARNING
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1 609 929 N81 | (23.4.08) Bosch Power Tools
g) If devices are provided for the connec-
tion of dust extraction and collection fa-
cilities, ensure these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the cor-
rect power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was de-
signed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjust-
ments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfa-
miliar with the power tool or these in-
structions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for mis-
alignment or binding of moving parts,
breakage of parts and any other condi-
tion that may affect the power tool’s op-
eration. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp
cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these in-
structions, taking into account the work-
ing conditions and the work to be per-
formed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qual-
ified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Machine-specific
Safety Warnings
f The rated speed of cutting tools must be at
least equal to the maximum speed marked
on the power tool. Cutting discs or other
cutting tools running with overspeed can fly
apart and cause injuries.
f Always use correctly sized cuttings discs
with the fitting mounting bore. Cutting discs
that do not fit to the mounting components
of the biscuit jointer rotate irregularly and
lead to loss of control.
f Apply the machine to the workpiece only
when switched on. Otherwise there is dan-
ger of kickback when the cutting tool jams in
the workpiece.
f Keep your hands away from the cutting area
and the cutting disc. Hold the auxiliary han-
dle with your second hand. When both
hands hold the machine, they cannot be in-
jured by the cutting disc.
f Never cut over metal objects, nails or
screws. The router bit can become damaged
and lead to increased vibrations.
f Use suitable detectors to determine if utili-
ty lines are hidden in the work area or call
the local utility company for assistance.
Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can
lead to explosion. Penetrating a water line
causes property damage or may cause an
electric shock.
f Do not use blunt or damaged router bits.
Blunt or damaged router bits cause in-
creased friction, can become jammed and
lead to imbalance.
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Bosch Power Tools 1 609 929 N81 | (23.4.08)
f When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
f Always wait until the machine has come to
a complete stop before placing it down. The
tool insert can jam and lead to loss of control
over the power tool.
f Never use the machine with a damaged ca-
ble. Do not touch the damaged cable and
pull the mains plug when the cable is dam-
aged while working. Damaged cables in-
crease the risk of an electric shock.
f Always use the auxiliary handle supplied
with the machine. Loss of control can cause
personal injury.
f The slip safety 9 must always be mounted.
f Use only the cutting tools listed in these op-
erating instructions. Do not use cut-off discs
or circular saw blades.
f Press the spindle lock button 15 only when
the machine is at a standstill.
f Before putting into operation, check the
cutting disc for tight seating.
Functional Description
Read all safety warnings and all
instructions. Failure to follow the
warnings and instructions may re-
sult in electric shock, fire and/or se-
rious injury.
While reading the operating instructions, unfold
the graphics page for the machine and leave it
open.
Intended Use
The machine is intended for cutting grooves for
biscuit dowel joints in chipboard, hard- and soft-
wood, plywood, fibreboard or artificial marble
(e. g. Corian®).
Product Features
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
1 Routing motor
2 Auxiliary handle
3 On/Off switch
4 Clamping lever of the angle stop
5 Height scale
6 Angle scale
7 Knob of the adjustable height stop
8 Centre mark of cut, horizontal
9 Slip safety
10 Adjustable height stop
11 Marks of cutting disc width
12 Centre mark of cut, vertical
13 Clamping lever of adjustable height stop
14 Direction-of-rotation arrow on housing
15 Spindle lock button
16 Attachment plate
17 Angle stop
18 Cutting depth adjustment knob
19 Lock nut for cutting depth adjustment
20 Knurled screw for cutting depth adjustment
21 Vacuum connection
22 Dust bag
23 Two-pin spanner
24 Clamping nut
25 Cutting disc
26 Direction-of-rotation arrow on the cutting
disc
27 Centring collar on mounting flange
28 Mounting flange
29 Cutter spindle
30 Spindle direction-of-rotation arrow
31 Base plate lock washer
32 Base plate clamping screw
33 Base plate
The accessories illustrated or described are not in-
cluded as standard delivery.
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Noise/Vibration Information
Measured values determined according to
EN 60745 (chip board).
Typically the A-weighted noise levels of the
product are: Sound pressure level 87 dB(A);
Sound power level 98 dB(A). Uncertainty
K =3 dB.
Wear hearing protection!
Vibration total values (triax vector sum) deter-
mined according to EN 60745:
Vibration emission value ah < 2.5 m/s2
, Uncer-
tainty K < 1.5 m/s2
.
The vibration emission level given in this infor-
mation sheet has been measured in accordance
with a standardised test given in EN 60745 and
may be used to compare one tool with another.
It may be used for a preliminary assessment of
exposure.
The declared vibration emission level repre-
sents the main applications of the tool. However
if the tool is used for different applications, with
different accessories or poorly maintained, the
vibration emission may differ. This may signifi-
cantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibra-
tion should also take into account the times
when the tool is switched off or when it is run-
ning but not actually doing the job. This may sig-
nificantly reduce the exposure level over the to-
tal working period.
Identify additional safety measures to protect
the operator from the effects of vibration such
as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.
Technical Data
Declaration of Conformity
We declare under our sole responsibility that
the product described under “Technical Data” is
in conformity with the following standards or
standardization documents: EN 60745 accord-
ing to the provisions of the directives
2004/108/EC, 98/37/EC (until Dec. 28, 2009),
2006/42/EC (from Dec. 29, 2009 on).
Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
10.04.2008, Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Biscuit Jointer GFF 22 A
Professional
Article number 0 601 620 0..
Rated power input W 670
Output power W 400
No-load speed rpm 9000
Cutting depth, max. mm 22
Spindle thread diameter M10 x 1.25
Diameter of cutting disc
mounting bore mm 22
Cutting disc diameter,
max. mm 105
Cutting disc thickness,
max. mm 4
Weight according to
EPTA-Procedure 01/2003 kg 2.9
Protection class /II
The values given are valid for nominal voltages [U] of
230/240 V. For lower voltage and models for specific
countries, these values can vary.
Please observe the article number on the type plate of
your machine. The trade names of the individual ma-
chines may vary.
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
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Bosch Power Tools 1 609 929 N81 | (23.4.08)
Assembly
Installing/Replacing the Cutting Disc
(see figures A–B)
f Before any work on the machine itself, pull
the mains plug.
f For installing and replacing cutting discs, it
is recommended to wear protective gloves
f Protect cutting discs against shock and im-
pact.
The machine may be operated exclusively with
the Bosch cutting disc 3 608 641 013.
Use only clean cutting discs that are in perfect
condition.
– As necessary, set the angle stop 17 to 0°
(see “Setting the Cutting Angle”, page 23)
and the adjustable height stop 10 to the max-
imum height (see “Setting the Adjustable
Height Stop”, page 22).
– Turn the machine around so that the base
plate 33 faces upward.
– Loosen the clamping screw 32 by approx.
3 turns.
Note: Do not completely unscrew the clamp-
ing screw 32 so that the lock washer 31 is not
lost. Without the lock washer, the base plate
33 cannot be secured.
– Pivot the base plate 33 upward. Hold the ma-
chine in such a manner that the base plate
will not pivot back.
– Press the spindle lock button 15 and keep it
pressed.
– Loosen and remove the clamping nut 24 with
the two-pin spanner 23 provided.
– Remove the cutting disc 25 if mounted, and
clean it.
– Remove the mounting flange 28 if mounted,
and clean it.
– Place the mounting flange 28 onto the cutter
spindle 29 in such a manner that the centring
collar 27 (22 mm diameter) faces upward.
The flats of the mounting flange must engage
onto the flats of the cutter spindle (anti-twist
protection).
– Place the clean cutting disc 25 as shown in
the figure onto the mounting flange 28 in
such a manner that the direction-of-rotation
arrow on the cutting disc 26 is visible and
corresponds with the direction-of-rotation
arrow of the cutter spindle 30. The mounting
bore of the cutting disc must engage in the
centring collar 27 of the mounting flange.
– Screw the clamping nut 24 onto the cutter
spindle 29. With the spindle lock button 15
pressed, firmly tighten the clamping nut with
the two-pin spanner 23.
f Check if the cutting disc is properly mount-
ed and rotates freely.
– Pivot the base plate 33 down. Pay attention
that the lock washer 31 rests on the base
plate (with the clamping screw 32 alone the
base plate cannot be fastened securely).
– Tighten the clamping screw 32.
f Check if the base plate 33 is locked securely.
Dust/Chip Extraction
f Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metal can be harmful to one’s health. Touch-
ing or breathing-in the dusts can cause aller-
gic reactions and/or lead to respiratory infec-
tions of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in
connection with wood-treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked by
specialists.
– Use dust extraction whenever possible.
– Provide for good ventilation of the work-
ing place.
– It is recommended to wear a P2 filter-
class respirator.
Observe the relevant regulations in your
country for the materials to be worked.
Clean the vacuum connection 21, if required.
For this, pivot up the base plate 33 (see “Install-
ing/Replacing the Cutting Disc”, page 21) and
pull off the vacuum connection.
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External Dust Extraction (see Accessory Page)
Insert the extraction adapter (accessory) with a
light turning motion into the vacuum connection
21. Insert the sleeve of a vacuum hose (accesso-
ry) with a turning motion into the extraction
adapter. Connect the vacuum hose to a vacuum
cleaner.
The vacuum cleaner must be suitable for the ma-
terial being worked.
When vacuuming dry dust that is especially det-
rimental to health or carcinogenic, use a special
vacuum cleaner.
Internal Dust Extraction with Dust Bag (see Ac-
cessory Page)
For small cutting jobs, the dust bag 22 can be
used.
Insert the sleeve of the dust bag 22 with a light
turning motion into the vacuum connection 21.
To maintain optimum dust collection, empty the
dust bag 22 in good time.
For this, pull off the dust bag 22, open the zip-
per and empty the dust bag.
Operation
Adjusting the Depth-of-cut
With the cutting depth adjustment knob 18, the
depth-of-cut can be set. The cutting depth ad-
justment knob has set stops for six biscuit dow-
el sizes.
Correlation of the set stops to biscuit dowel siz-
es and depths-of-cut:
When using resharpened cutting discs, the
depth-of-cut may possibly need to be readjust-
ed. For this, loosen the lock nut 19. The depth-
of-cut can be reduced by turning the knurled
screw 20 in clockwise direction or increased by
turning in anticlockwise direction. Check the ad-
justed cutting depth by carrying out trial cuts.
Afterwards, firmly tighten the lock nut 19 again.
Setting the Adjustable Height Stop
With the adjustable height stop 10, the distance
between the upper surface of the workpiece
and the intended groove can be set.
To mount the adjustable height stop 10, place it
on the angle stop 17 and screw it into the guide
on the angle stop with knob 7.
Note: Do not exert any force when mounting!
The stop 10 slides in easily when in the correct
position.
With the knob 7, set the desired distance on
the height scale 5. Then retighten the clamping
lever 13.
18
Set stop Biscuit
dowel
Depth-of-cut in
mm
0 No. 0 8
10 No. 10 10
20 No. 20 12.3
S Simplex 13
D Duplex 14.7
MAX – 22
13 5
7
10
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Bosch Power Tools 1 609 929 N81 | (23.4.08)
In order to position the groove centred in the
workpiece, the adjustable height stop must be
set to half of the workpiece thickness.
Example: For an 18 mm thick workpiece, set the
height scale to 9 mm.
To remove the adjustable height stop 10, loosen
clamping lever 13. With knob 7, unscrew the
height stop upward out of the angle stop 17.
Setting the Cutting Angle
The angle stop 17 enables easy cutting of
grooves on mitre joints.
To adjust the angle stop 17, loosen clamping le-
ver 4. Pivot the angle stop until the desired an-
gle is set on the angle scale 6 (latching points
are located at 0°, 45° and 90°). Then tighten
clamping lever 4 again.
f After adjusting the cutting angle, pay atten-
tion that neither the adjustable height 10
stop nor the die attachment plate 16 are in
the path of the cutting disc. Check as fol-
lows: With the machine switched off, simu-
late a cut and push the cutter outlet e.g.,
against a table edge until the cutting disc be-
comes visible. The cutting disc, when driven
out to the maximum position, may not touch
the adjustable height stop 10 or the attach-
ment plate 16.
Starting Operation
f Observe correct mains voltage! The voltage
of the power source must agree with the
voltage specified on the nameplate of the
machine. Power tools marked with 230 V
can also be operated with 220 V.
f The machine may be switched on only when
the base plate 33 is locked securely with the
clamping screw 32 and the lock washer 31.
f Before switching on, check if the automatic
returning action of the motor unit functions
properly. Push the cutter outlet e.g., against
a table edge until the cutting disc becomes
visible. When the pressure is released, the
cutting disc must be completely pulled back
into the base plate.
Switching On and Off
To switch on the machine, push the On/Off
switch 3 forward and press it down at the front
to lock on.
To switch off the machine, press down the
On/Off switch 3 at the rear so that the switch
springs back to the off position.
Working Advice
f When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
f Keep your hands away from the cutting area
and the cutting disc.
When working with the machine, hold the routing
motor 1 with one hand and the auxiliary handle 2
with the other hand.
f Apply the machine to the workpiece only
when switched on. Otherwise there is danger
of kickback when the cutting tool jams in the
workpiece.
Carry out the routing process applying uniform feed.
4
17
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Establishing the Cutting Position
The vertical centre mark of cut 12 on the angle
and height stop indicates the centre of the cut
(vertical to the cutting disc). The maximum
width of the cut is indicated by the two marks
11 on the adjustable height stop 10.
For positioning of the height, the horizontal cen-
tre mark of cut 8 on the base plate, which indi-
cates the horizontal centre of the cutting disc, is
helpful.
The direction-of-rotation arrow 14 on the hous-
ing of the power tool indicates the rotation di-
rection of the cutting disc.
Cutting Groove Joints
Examples for the following groove joints are
shown on the graphic pages:
– Corner joints: With the angle stop, see
figure C; with the adjustable height stop, see
figure D
– Mitre joints: With the angle stop, see
figure E; with the adjustable height stop, see
figure F
– Longitudinal and lateral joints: With the an-
gle stop, see figure G; with the adjustable
height stop, see figure H
– Frame joints: See figure I
– Centre wall joints: See figure J
Selection of the Biscuit Dowel
For a solid connection, use the largest possible
biscuit dowel (lamella). Appropriate biscuit
dowels are available in the Bosch accessory pro-
gram (see accessory page at the end of the op-
erating instructions).
Cutting Thin Workpieces (see figure K)
For cutting workpieces with a thickness below
16 mm, place the attachment plate 16 on the an-
gle stop 17. This ensures that the groove is not
cut too close to the upper surface of the work-
piece. When calculating the horizontal cutting
position, consider the 4 mm thickness of the at-
tachment plate.
Also use the attachment plate 16 for mitre joints
in thin workpieces so that the groove is not cut
too deep.
Cutting Narrow Workpieces
If possible, use the adjustable height stop 10
when cutting narrow workpieces. Pay attention
that the marks for the maximum cutting disc
width 11 on the height stop are within the work-
piece.
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine itself, pull
the mains plug.
f For safe and proper working, always keep
the machine and ventilation slots clean.
Clean and grease the guides as necessary. Use
exclusively non-gumming oil for this (e. g., sew-
ing machine oil).
Re-tensioning Clamping Levers
The tensioning force of the clamping levers 4
and 13 can be readjusted, if required. For this,
loosen and then screw off the clamping lever.
Screw on the clamping lever again displaced by
at least 30° in anticlockwise direction.
8–12 mm >25 mm
12–15 mm
>15 mm
0
10
20
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Bosch Power Tools 1 609 929 N81 | (23.4.08)
WARNING! Important instructions for con-
necting a new 3-pin plug to the 2-wire cable.
The wires in the cable are coloured according to
the following code:
Do not connect the blue or brown wire to the
earth terminal of the plug.
Important: If for any reason the moulded plug is
removed from the cable of this power tool, it
must be disposed of safely.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for Bosch power tools.
In all correspondence and spare parts order,
please always include the 10-digit article
number given on the type plate of the machine.
After-sales Service and Customer
Assistance
Our after-sales service responds to your ques-
tions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be
found under:
www.bosch-pt.com
Our customer consultants answer your ques-
tions concerning best buy, application and ad-
justment of products and accessories.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: SPT-Technical.de@de.bosch.com
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Only for EC countries:
Do not dispose of power tools in-
to household waste!
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national
right, power tools that are no longer usable
must be collected separately and disposed of in
an environmentally correct manner.
Subject to change without notice.
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Bosch Power Tools 1 609 929 N81 | (23.4.08)
1 600 499 005 GAS 25
GAS 50
GAS 50 M
2 609 390 392 (3 m)
2 609 390 393 (5 m)
3 605 411 003
Ø 35 mm
1 600 499 005 GAS 25
GAS 50
GAS 50 M
2 607 002 163 (3 m)
2 607 002 164 (5 m)
Ø 35 mm
3 608 641 013
0 (45 mm x 15 mm x 4 mm):
2 607 000 147 (100x)
2 607 000 796 (50x)
10 (55 mm x 19 mm x 4 mm):
2 607 000 148 (100x)
2 607 000 797 (50x)
20 (60 mm x 23 mm x 4 mm):
2 607 000 149 (100x)
2 607 000 103 (50x)
4 mm
8x
Ø 22 mm
0
10
20
OBJ_BUCH-268-002.book Page 267 Wednesday, April 23, 2008 10:14 AM

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